In this contribution, results on technology developments are presented aiming to realize conformable electronic systems based on plastic electronics technologies. Focus of the developments is on low cost with an acceptable reliability in function of the end-application. The feasibility of this technology is demonstrated by digging into the different process steps and their characteristics. A number of demonstrators (large-area conformable illumination tiles) have been realized and are discussed. The major part of this contribution is on the mechanical characterization of these plastic electronics based technologies.
IntroductionIn the last decade, a high number of technologies to realize conformable electronic systems have been developed by a number of research institutes [1][2][3][4][5][6][7][8]. A wide variety of different processes exists nowadays to realize such systems, where each technology has its own particular characteristics and targeted application fields. Each technology has its advantages and disadvantages in terms of processability, reliability, scalability and cost.In this contribution, we discuss a technology with the aim to realize roll-to-roll, large area conformable systems mainly for lighting applications situated in the consumer health market and design industry. Substrate materials like PET/PEN in combination with printed (e.g. silver paste) or etched (e.g. from laminated copper foil) meandering metal structures are used as starting point. The foils obtain their conformability by structuring them using laser technology.