We describe a practical, scalable
synthesis of an advanced heterocyclic
intermediate, (1R,5S,6s)-6-(4H-1,2,4-triazol-4-yl)-3-azabicyclo[3.1.0]hexane.
A robust synthetic sequence based on a Kulinkovich–de Meijere
pyrroline cyclopropanation followed by transamination of N,N′-dimethylformamide azine with the resultant
amine was developed to supply >18 kg of the target triazolyl azabicycle
with 98 wt % purity in its free base form. Reaction conditions and
isolation methods for the key 1,2,4-triazole formation step were explored
to minimize undesired reaction pathways and to increase the purity
of the product. Additionally, at several stages different freebasing
methods were implemented that addressed the high water solubility
of the associated nitrogen-rich compounds.