Damage dependent material properties in a Finite Element Simulation of a hybrid forward extrusion process

Hojda, Stephan; Sturm, Karl J. X.; Terhorst, Michael; Klocke, Fritz

doi:10.1016/j.proeng.2017.10.801

Cited by 2 publications

(1 citation statement)

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“…Simulation by FEM was used to determine energy consumption in forward and backward extrusion of a round section bar [7], to determine friction by a combined forward and backward extrusion test [8], to investigate plastic flow in a forward-backward-radial extrusion process [9], to investigate the lubricating effect of forward extrusion of an AA6063 aluminum alloy [10] or to establish the dependence between damage and the properties of the material in a hybrid forward extrusion process [11]. When performing the finite element analysis, the right choice of software tools [12], the number and type of finite elements, constraints and loads, etc., must be given high importance, so that the numerical data is to be in agreement with the experimental data.…”

Section: Introductionmentioning

confidence: 99%

Finite element simulation and experimental investigation of cold forward extrusion process

Luca

2018

MATEC Web Conf.

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Abstract. Extrusion is the plastic deformation process that allows for the highest degree of complexity profiles to be obtained. This paper presents the simulation of a cold forward extrusion process using the finite element method. The results obtained show the stresses, strains and temperatures during the plastic deformation of the material, as well as the stresses and strains in the punch and die. The analysis of the results obtained for different geometric dimensions of the working tools allowed the optimization of the studied extrusion process. In order to validate the finite element model, experiments were carried out with the data acquisition from the real process, which allowed the appreciation that numerical and experimental data are found in a good agreement.

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