Applications
of reversible addition–fragmentation chain-transfer
(RAFT) polymerization in three-dimensional (3D) printing have recently
expanded the scope of light-based 3D printing technologies through
manufacturing “living” 3D materials. In this study,
we report RAFT-mediated, computer-controlled layer-by-layer 3D printing
of scaffolds with tailored hierarchical porosities and highly resolved
micro- and macroscale features. Our system offers precise control
over the internal and external architectures of porous materials,
including pore size, which is not attainable using conventional manufacturing
techniques where the achievable complexity of the fabricated scaffolds
is limited. RAFT-mediated 3D printing supports a variety of structural
designs and enables manufacturing open-porous materials with a controlled
variation of porosity (e.g., ranging from 23 to 70% porosity). The
RAFT-based formulation also allowed precise manufacturing of the original
computer-aided design (CAD) 3D models, which were designed using MATLAB
and/or SolidWorks, showing well-defined features throughout the continuous
macroscale architecture. As an application example, materials with
triply periodic minimal surface (TPMS) structures were designed and
3D-printed using a digital light processing (DLP) 3D printer. An additional
advantage of these RAFT-based 3D materials is that they show “living”
character and so can be modified and patterned in a post-manufacturing
step through reactivation of the dormant network-bound RAFT functionalities.
This research further broadens the scope of RAFT-driven 3D printing
that may have implications in molecular separation, catalysis, energy
storage, tissue engineering, and drug delivery.