Open reduction internal
fixation metal plates and screws
remain
the established standard-of-care for complex fracture fixation. They,
however, have drawbacks such as limited customization, soft-tissue
adhesions, and a lack of degradation. Bone cements and composites
are being developed as alternative fixation techniques in order to
overcome these issues. One such composite is a strong, stiff, and
shapeable hydroxyapatite-containing material consisting of 1,3,5-triazine-2,4,6-trione
(TATO) monomers, which cures through high energy visible light-induced
thiol–ene coupling (TEC) chemistry. Previous human cadaver
and in vivo studies have shown that patches of this composite provide
sufficient fixation for healing bone fractures; however, the composite
lacks degradability. To promote degradation through hydrolysis, new
allyl-functionalized isosorbide-based polycarbonates have been added
into the composite formulation, and their impact has been evaluated.
Three polycarbonates with allyl functionalities, located at the termini
(aPC1 and aPC2) or in the backbone (aPC3), were synthesized. Composites
containing 1, 3, and 5 wt % of aPCs 1–3 were formulated and
evaluated with regard to mechanical properties, water absorption,
hydrolytic degradation, and cytotoxicity. Allyl-functionalized polycaprolactone
(aPCL) was synthesized and used as a comparison. When integrated into
the composite, aPC3 significantly impacted the material’s properties,
with the 5 wt % aPC3 formulation showing a significant increase in
degradation of 469%, relative to the formulation not containing any
aPCs after 8 weeks’ immersion in PBS, along with a modest decrease
in modulus of 28% to 4.01 (0.3) GPa. Osteosyntheses combining the
aPC3 3 and 5 wt % formulations with screws on synthetic bones with
ostectomies matched or outperformed the ones made with the previously
studied neat composite with regard to bending stiffness and strength
in four-point monotonic bending before and after immersion in PBS.
The favorable mechanical properties, increased degradation, and nontoxic
characteristics of the materials present aPC3 as a promising additive
for the TATO composite formulations. This combination resulted in
stiff composites with long-term degradation that are suitable for
bone fracture repair.