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SummaryThe baseline bulk-vitrification (BV) process (also known as in-container vitrification ICV™) includes a mixer/dryer to convert liquid waste into a dried, blended feed for vitrification. Feed preparation includes blending liquid low-activity waste (LAW) with glass-forming minerals and cellulose and drying the mixture to a suitable dryness, consistency, and particle size for transport to the ICV TM container.This drying process is conducted under vacuum in the temperature range of 60 to 80°C. The nominal melting process starts with a refractory-lined metal box that is partially filled with feed. The refractory lining is referred to as the castable refractory block (CRB). Heat is applied in the form of electrical power through two graphite electrodes. Initially, the electrical current is carried through a graphite starter path, but as the feed is heated, it forms a molten glass that becomes the electrical conductor. The feed subsides as the glass is formed, allowing more feed to be added to the top of the melt in a feed-while-melt operation that continues until the box is filled to the desired level with glass.A full-scale (FS) test (FS-38C) was conducted in CY06 (Witwer et al. 2007), which evaluated using a thick cold cap of feed to condense volatile contaminants and increase the single-pass retention of those contaminants in the BV melt. Using a thick cold cap resulted in high single-pass retentions and significant quantities of molten ionic salt (MIS) outside the CRB panels, which is thought to be related to the thick cold cap.The main problem with MIS outside of the CRB panels is that radionuclides in the LAW are also initially salts and are concentrated in the MIS. If the MIS migrates to cooler regions of the ICV™, the salts either do not decompose, or they partially decompose to form glasses with poor durability. This is undesirable as the unreacted salts and low-durability glasses are susceptible to leaching after disposal. The significant quantities of MIS in the FS-38C test are also thought to be related to the high concentration of lowmelting nitrates in the Tank 241-S-109 simulant (S-109) used for the test.Because Tc is carried into the CRB by MIS, decreasing MIS migration into the CRB would proportionally decrease the concentration of the soluble Tc in the refractory lining. Current activities are exploring several methods for controlling MIS migration but focus mainly on methods to decrease the MIS mobility within the BV feed. These studies find that the MIS mobility is decreased by 1) increasing the specific surface area of solids and 2) adding organic carbon to denitrate the feed and reduce the amount of MIS. Using solids with fine grains or grinding the existing solids (soil) reduces migration by bonding free MIS to solid grains by capillary forces. Adding organic carbon decreases the amount of MIS in the feed by destroying its main components, nitrates and nitrites, at temperatures below 300°C. iv However, because of potential increased reactivity at off-normal conditions, the project pursue...
SummaryThe baseline bulk-vitrification (BV) process (also known as in-container vitrification ICV™) includes a mixer/dryer to convert liquid waste into a dried, blended feed for vitrification. Feed preparation includes blending liquid low-activity waste (LAW) with glass-forming minerals and cellulose and drying the mixture to a suitable dryness, consistency, and particle size for transport to the ICV TM container.This drying process is conducted under vacuum in the temperature range of 60 to 80°C. The nominal melting process starts with a refractory-lined metal box that is partially filled with feed. The refractory lining is referred to as the castable refractory block (CRB). Heat is applied in the form of electrical power through two graphite electrodes. Initially, the electrical current is carried through a graphite starter path, but as the feed is heated, it forms a molten glass that becomes the electrical conductor. The feed subsides as the glass is formed, allowing more feed to be added to the top of the melt in a feed-while-melt operation that continues until the box is filled to the desired level with glass.A full-scale (FS) test (FS-38C) was conducted in CY06 (Witwer et al. 2007), which evaluated using a thick cold cap of feed to condense volatile contaminants and increase the single-pass retention of those contaminants in the BV melt. Using a thick cold cap resulted in high single-pass retentions and significant quantities of molten ionic salt (MIS) outside the CRB panels, which is thought to be related to the thick cold cap.The main problem with MIS outside of the CRB panels is that radionuclides in the LAW are also initially salts and are concentrated in the MIS. If the MIS migrates to cooler regions of the ICV™, the salts either do not decompose, or they partially decompose to form glasses with poor durability. This is undesirable as the unreacted salts and low-durability glasses are susceptible to leaching after disposal. The significant quantities of MIS in the FS-38C test are also thought to be related to the high concentration of lowmelting nitrates in the Tank 241-S-109 simulant (S-109) used for the test.Because Tc is carried into the CRB by MIS, decreasing MIS migration into the CRB would proportionally decrease the concentration of the soluble Tc in the refractory lining. Current activities are exploring several methods for controlling MIS migration but focus mainly on methods to decrease the MIS mobility within the BV feed. These studies find that the MIS mobility is decreased by 1) increasing the specific surface area of solids and 2) adding organic carbon to denitrate the feed and reduce the amount of MIS. Using solids with fine grains or grinding the existing solids (soil) reduces migration by bonding free MIS to solid grains by capillary forces. Adding organic carbon decreases the amount of MIS in the feed by destroying its main components, nitrates and nitrites, at temperatures below 300°C. iv However, because of potential increased reactivity at off-normal conditions, the project pursue...
Reductants, such as sucrose (C12H22O11), are added to nuclear waste melter feeds containing high fractions of nitrates and nitrites to reduce excessive foaming during feed‐to‐glass conversion, decrease sulfate segregation, and increase technetium retention. The effect of sucrose on foaming and melting reactions during the conversion was examined using the feed volume expansion test, thermogravimetric analysis, evolved gas analysis, x‐ray diffraction, and scanning electron microscopy with energy dispersive x‐ray spectrometry. Different amounts of sucrose were added to vary the carbon to nitrogen (C/N) ratio in the melter feed. As the C/N ratio increased, the extent of foaming decreased, and the N2/NO ratio increased in the evolved gas. Significant foam suppression, rapid gas release at approximately 250°C, and reduction in transition metal oxides were observed at C/N > 1.1.
SUMMARYPacific Northwest National Laboratory (PNNL) and Savannah River National Laboratory performed a joint study to develop acceptable glasses for the combined alkali and alkaline-earth fission products (CS) + lanthanide fission products (LN) + transition metal fission products (TM) waste streams and CS + LN combined waste streams. Glass CSLNTM-C-2.5 was selected as the baseline glass for the CS + LN + TM waste stream as it had the highest MoO 3 -loaded glass that did not crystallize during slow cooling and it had properties within acceptable tolerances for glass processing and waste form performance (Crum et al., 2009).To obtain an initial understanding on the processability of this selected glass composition, initial smallscale melter tests were performed. This report summarizes the melter feed processing in a 3"-diameter laboratory-scale melter at PNNL as well as techniques that could be employed to improve the efficiency of vitrifying such a waste stream. Two experiments were run (including a shakedown test) in the melter with the same feed, representative of the actual waste stream. Reaction vessel and off-gas line solid condensates were analyzed to perform a mass-balance of the most volatile components -Cs and Mo. The analysis of the condensates showed that volatile components (i.e., Cs, Mo) evolved during the melting process at reasonable concentrations. From these studies, it is apparent that a recuperator for the volatile compounds should be considered. Initial Laboratory-Scale Melter Test Results for Combined Fission Product Waste
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