Coarse-grained
molecular dynamics simulations were performed to
understand the evolution of ionomer morphologies in solutions during
solvent evaporation. To reproduce experimental fabrication conditions,
the simulation conditions, such as evaporation and sedimentation rate,
were determined based on a dimensionless parameter, the Péclet
number, providing a direct link between simulation results and experimental
findings. The effects of ionomer loading and substrate wettability
on the morphologies of ionomer thin films after drying were investigated
extensively, which exhibit similar trends reported in experiments.
At low ionomer loading, a discontinuous patchy film with a minimum
thickness of ≈3 nm was formed on the hydrophobic substrate,
whereas a high-coverage continuous film of ≈2 nm thickness
was found on the hydrophilic substrate. At high ionomer loading, regardless
of the substrate wettability, a lamellar-like morphology with multiple
water-rich layers was observed, although the stability of the layer
structures and the ionomer surface roughness differ between the substrate
types because the substrate wettability strongly affects the adsorption
behaviors of ionomers and water as the first layer in the interfacial
region. Our findings of a decrease in the degree of phase segregation
with increasing thickness suggest an eventual collapse of the lamellar
structure at a certain thickness within a few tens of nanometers or
even thinner.