A B S T R A C T Fracture tests are carried out on extra deep drawn steel CT specimens containing notches with different values of notch root radius (ρ = 0.07-0.75 mm). Experimental findings clearly show a critical notch root radius (ρ c ) below which the fracture toughness remains independent of ρ and above which it varies linearly with ρ. The 3D finite element analysis shows that the location of maximum stress level causing crack initiation is in the vicinity of notch tip. The maximum stress level is independent of ρ; however, its location is shifted away from notch tip along unbroken ligament length with increase in ρ.
I N T R O D U C T I O NFatigue pre-cracking is always preferred for pre-cracking process on test samples for fracture test. However, it is observed that specimens are damaged during fatigue precracking process as crack direction is changed because of vibrations in machine and in fixture holding the specimen. It is also observed that the fatigue pre-cracking induces residual plastic stresses. Such samples may produce wrong results on fracture toughness. The fatigue pre-crackingis a time consuming process as well. The other option 'wire electric discharge machine' (WEDM) is extensively used with least wire diameter for pre-cracking. WEDM produces notched specimens with finite notch radius. In the early 1960s, many studies have been made to see how the apparent fracture toughness was dependent on notch root radius. At that time, the discussions were mainly devoted to linear elastic fracture mechanics (LEFM). The present work is devoted on a thin sheet steel material in which the LEFM conditions do not apply. In this study, an experimental and finite element investigation of influence of notch radius on fracture toughness is presented.