Design and application of composite lanchester damper for milling thin-walled part

Abstract

Thin-walled parts often produce chatter during mechanical processing due to their poor stiffness. Increasing damping can effectively improve the equivalent stiffness of thin-walled parts and weaken the vibration generated during the machining process. Based on the principles of fluid viscous damping and eddy current damping, this article proposes a design scheme for a composite viscous damper. It optimizes the structural parameters of the composite Lanchester damper according to the optimal damping coefficient. Finally, a composite viscous damper was manufactured, and modal tests showed that the amplitude of the first three vibration modes decreased by 83%, 90%, and 85% after installing the damper. In the milling test, the vibration amplitude of the thin-walled part decreased by the highest of 77%.