Design and Development of Rice Pot-Seedling Transplanting Machinery Based on a Non-Circular Gear Mechanism

Abstract

Transplanting rice pot seedlings without damaging the roots, which promotes early tillering, is an effective measure to enhance rice yield and quality. This study aimed to obtain the mechanized-transplanting trajectory and attitude of rice pot seedlings by utilizing non-circular planetary-gear trains, focusing on the three key actions of rice pot-seedling transplanting: seedling picking, conveying, and planting. A lightweight and simplified rice pot-seedling transplanting machinery was designed, referring to the motion characteristics of artificially transplanting rice pot seedlings by first pulling them out and then planting them. Key technologies such as non-circular gear trains, the rice seedling supply system, the transmission system, and the rice seedling-picking device were studied, and their key components were designed and manufactured, resulting in the creation of two physical model machines: an ordinary ride type and a high-speed type. The seedling-picking test and field-transplanting test showed that the rice pot-seedling transplanting mechanism can accomplish the rice pot-seedling picking, rice conveying, and planting actions. The designed operation efficiency yielded a planting-depth qualification rate of over 92%, a seedling injury rate of less than 1.2%, and a missed-transplanting rate of less than 2%.