Design and Experiment of Adaptive Profiling Header Based on Multi-Body Dynamics–Discrete Element Method Coupling

In order to solve the problems of bottom pod leakage and soil removal by header, a soybean header profiling system was designed in this paper. The cutter height off-ground detection device was installed on both sides of the header, and the cutter distance from the ground was represented by the angle sensor turning when the profiling wheel met the rolling ground. The hydraulic electromagnetic reversing valve was installed so that the profiling system could automatically control the lifting of the header, the unilateral power of the solenoid valve was 0.15 s, and the height of the cutter from the ground was changed by 10 mm. The height of the cutter off the ground was set to 80 mm, and the adjustment range of the soybean header profiling system was 45–125 mm. The test results showed that the maximum absolute error of the cutter off the ground height detection device was 5.98 mm, the minimum absolute error was 1.00 mm, and the relative error was 0.038. The cutter height adjustment device was powered for 0.15 s, and the average adjustment distance was 11.158 mm. The soybean header profiling system did not shovel soil during field harvest, and the stubble height of 85% of soybean plants was less than 10 mm from the set height after harvest. The results showed that the soybean header profiling system could effectively adjust the cutter height from the ground so that the cutter height from the ground was kept at 80 mm. This study could provide a reference for the intelligent design of soybean harvesters.

Design and Performance Test of Soybean Profiling Header Suitable for Harvesting Bottom Pods on Film

Wang,

Li,

Chen

et al. 2024

Design and Parameter Optimization of a Rigid–Flexible Coupled Rod Tooth Threshing Device for Ratoon Rice Based on MBD-DEM

Liu,

Chen,

Zeng

2024

To solve the problem of the high loss rate of threshing devices during the mechanical harvesting of ratoon rice, we propose a method using the principle of rigid–flexible coupling in this paper to reduce losses. Through analysis of the forces and collisions on ratoon rice grains during the threshing process, it has been confirmed that changing the structure and materials of the threshing contact components can effectively reduce grain loss. A rigid–flexible coupling rod tooth was designed, and the overall structural parameters of the device were determined based on force analysis results and dimensional boundary conditions. The MBD-DEM coupling method was used to simulate the threshing process, and the force conditions of the threshing rod teeth and threshing drum were obtained. The influence of the feeding amount and of the flexible body thickness on the crushing of ratoon rice grains was analyzed. In order to obtain the device’s optimal parameter combination, a three-factor quadratic regression orthogonal rotation combination experiment was conducted with drum speed, flexible body thickness, and rod tooth length as experimental factors. The optimization results showed that when the drum speed, flexible body thickness, and rod tooth length were 684 r/min, 3.86 mm, and 72.7 mm, respectively, the crushing rate, entrainment loss rate, and uncleaned rate were 1.260%, 2.132%, and 1.241%, respectively. The bench test showed that it is feasible to use the MBD–DEM coupling method to measure the motion and force of ratoon rice. The rigid–flexible coupling threshing device can reduce the grain crushing rate while ensuring grain cleanliness. Compared with traditional threshing devices, the crushing rate and entrainment loss rate of the rigid–flexible coupling threshing device were reduced by 55.7% and 27.5%, respectively. The research results can provide a reference for the design of threshing devices for ratoon rice harvesters.

Parameter Optimization of Spiral Step Cleaning Device for Ratooning Rice Based on Computational Fluid Dynamics-Discrete Element Method Coupling

Liu,

Zeng,

2024

Ratooning rice plants have a high moisture content and strong adhesion during harvesting. Traditional cleaning devices are prone to clogging when processing ratooning rice, resulting in a series of problems such as high grain loss rate and high grain impurity rate. In response to the above issues, this article adopts the CFD-DEM coupling method to design a spiral step cleaning device. A detailed analysis was conducted on the influence of the cone angle and thickness of the spiral-stepped skeletons on the flow state, and flow velocity and pressure distribution cloud maps were obtained under different structural parameters. The vortex morphology under different thicknesses of the spiral-stepped skeletons was compared, and the structural parameters of the device were determined. The motion trajectory and distribution of impurity particles under different inlet flow velocities were analyzed using data superposition, and the appropriate inlet flow velocity range was determined. A test bench was built, and a three-factor quadratic regression orthogonal rotation combination experiment was conducted with fan speed, feeding rate, and device inclination angle as experimental factors. The results of the bench test show that the performance index reaches its optimum when the device inclination angle, fan speed, and feeding rate are 2.47°, 2906 r/min, and 4.0 kg/s, respectively. At this time, the grain impurity rate, grain loss rate, and sieve clogging rate are 2.21%, 2.15%, and 3.5%, respectively. Compared to those of traditional cleaning equipment, these value are reduced by 44.5%, 39.6%, and 83.9%, respectively. This study can provide ideas for the design of ratooning rice cleaning devices.