Design and fabrication of low cost filament winding machine

Abdalla, F. H.; Mutasher, Saad A.; Khalid, Y. A.; Sapuan, S. M.; Hamouda, A.M.S.; Sahari, Barkawi; Hamdan, M.M.

doi:10.1016/j.matdes.2005.06.015

Cited by 73 publications

(39 citation statements)

References 1 publication

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“…Fiber reinforced polymer composites (FRPC) have been the cynosure of research and industry alike and have found wide application in automotive, aerospace, construction, and sports industry owing to their high strength to weight ratio. Conventionally FRPC have been manufactured through techniques like manual layup, resin transfer molding,[1c,2] spray‐up, automated tape laying, automated fiber placement, filament winding, and pultrusion . One common issue with all the conventional techniques is the need for molds, which not only makes manufacturing expensive but also limits the formability of the final part.…”

Section: Introductionmentioning

confidence: 99%

Recent Progress in Additive Manufacturing of Fiber Reinforced Polymer Composite

Goh

Yap

Agarwala

et al. 2018

Adv Materials Technologies

424

190

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Additive manufacturing (AM) has brought about a revolution in the way we can manufacture complex products with customized features. AM has paved its way in the application areas ranging from aerospace, automotive, consumer to biomedical. AM of composites has attracted special attention due to its promise in improving, modifying, and diversifying the properties of generic materials through introducing reinforcements. This review provides a detailed landscape of fiber‐reinforced composites processed via AM techniques. Different AM processes, various material formulations, and strengths and drawbacks of AM methods are discussed. Emphasis is paid to AM techniques focusing on continuous fibers, as they hold the promise of becoming the next‐generation composite fabrication methodology. The article also tries to identify the potential of AM technology for fiber‐reinforced composites and delves into challenges facing the area.

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Section: Introductionmentioning

confidence: 99%

Recent Progress in Additive Manufacturing of Fiber Reinforced Polymer Composite

Goh

Yap

Agarwala

et al. 2018

Adv Materials Technologies

424

190

View full text Add to dashboard Cite

show abstract

“…pipe bends) by winding continuous prepreg sheets, rovings, and monofilaments around a rotating mandrel before curing [10]. For non-axisymmetric parts, 6 or 7 axis machines, like those manufactured by CNC Technics, are necessary [29][30][31]. Filament winding may use either dry fibers passed through a resin bath (wet winding) and prepreg materials (dry winding) for production [30].…”

Section: Filament Winding (Fw)mentioning

confidence: 99%

“…For non-axisymmetric parts, 6 or 7 axis machines, like those manufactured by CNC Technics, are necessary [29][30][31]. Filament winding may use either dry fibers passed through a resin bath (wet winding) and prepreg materials (dry winding) for production [30]. The basic process of filament winding is displayed in Figure 2.…”

Section: Filament Winding (Fw)mentioning

confidence: 99%

Automated manufacturing and processing of fiber-reinforced polymer (FRP) composites: An additive review of contemporary and modern techniques for advanced materials manufacturing

Frketic

Dickens

Ramakrishnan

2017

Additive Manufacturing

192

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High throughput automated techniques are nowadays playing a key role in polymer composite manufacturing in a number of industries such as automotive and aerospace. There is a need to produce high volume parts efficiently. Automated manufacturing methods such as automated tape layup and automated fiber placement can produce composite parts efficiently, and with the advent of additive manufacturing the complexity of these components are increasing. This paper will review contemporary composite manufacturing methods: filament winding, automated tape layup, and automated fiber placement, and the newer automation techniques of robotic pick-and-place and continuous tow shearing. It also addresses recent advances in composite additive manufacturing using vat photopolymerization, binder jetting, material extrusion, sheet lamination and powder bed fusion. Methods, materials and testing results of the manufactured components will be discussed.

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“…The reinforcing components in such materials can be produced by different fabricating methods such as weaving, braiding, knitting, and filament winding. Among the available used method for textile making, both filament winding and braiding techniques have been widely involved in producing most of the textile reinforced composite pipes …”

Section: Introductionmentioning

confidence: 99%

Mechanical performance of tubular composites reinforced by innovative 3D integrated knitted spacer fabrics

Omrani

Hasani

Esmaeili

2017

J of Applied Polymer Sci

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This article aimed to investigate the mechanical performance of 3D integrated knitted spacer composites with a tubular shape, in term of internal hydrostatic and external static pressures (ESP). All the tubular-knitted fabrics were produced on a modern flat knitting machine using untwisted glass and HT-nylon yarns. Then, the epoxy resin was transferred through the whole fabric structure via vacuum infusion molding process. Produced tubular composites were subjected to internal hydrostatic and ESP. Accordingly, force-displacement curves were obtained and experimental results were discussed. The results revealed that the tubular composite samples containing non-knitting yarns show 27.33 and 37.50% improvement in internal hydrostatic and ESP, respectively, compared with the plain knitted fabric reinforced composite. Also, the finding demonstrated that mechanical performance of the tubular-knitted spacer composites is highly affected by aspect ratio and the number of connecting layers. Knitted spacer reinforced composite containing 5 and 10 connecting layers can improve the resistance against internal hydrostatic pressure 35.08 and 51.29%, respectively, compared with the plain knitted reinforced composites. In this case, 84.20 and 89.86% improvement can be achieved in term of the resistance against ESP.

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Design and fabrication of low cost filament winding machine

Cited by 73 publications

References 1 publication

Recent Progress in Additive Manufacturing of Fiber Reinforced Polymer Composite

Recent Progress in Additive Manufacturing of Fiber Reinforced Polymer Composite

Automated manufacturing and processing of fiber-reinforced polymer (FRP) composites: An additive review of contemporary and modern techniques for advanced materials manufacturing

Mechanical performance of tubular composites reinforced by innovative 3D integrated knitted spacer fabrics

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