ZrO2:3 mol % Y2O3 (3YSZ)
ceramic
powders were thoroughly mixed with poly(methyl methacrylate) (PMMA),
pressed into pellets, and subjected to heat treatment to prepare porous
ceramics with high skeletal density by thermally removing PMMA. The
porous 3YSZ pellets were first impregnated with a molten eutectic
(Na,K)2CO3 (NKC) composition at 710 °C,
followed by cooling to 420 °C for impregnation with a molten
eutectic (Li,Na,K)2CO3 (LNKC) composition. The
presence of sodium and potassium was evaluated by performing energy-dispersive
X-ray analyses on the surfaces of triple-layer membranes. Permeation
measurements were performed by using a homemade gas permeation setup.
Electrical conductivity of carbon dioxide ions across the pellet thickness
was measured at 475 °C for over 200 h by using impedance spectroscopy.
No significant degradation of the electrical conductivity profile
was observed during the test period, suggesting that the solid NKC
layer acted as a protective barrier, preventing interaction between
the 3YSZ ceramic and molten LNKC within the pore network.