The
configuration of double columns and multiple separating sections
for a dividing-wall distillation column (DWDC) makes the applications
of vapor recompression heat pumps (VRHPs) a challenging task with
great complexity and tediousness. Although many researchers revealed
the great advantages of the VRHP-assisted dividing-wall distillation
columns (VRHP-DWDCs), they have actually neglected such inherent issues
in process development. In the current work, the optimum topological
configuration of the VRHP-DWDC, i.e., a DWDC with a middle partition
facilitated by two VRHPs, is derived for the separations of intermediate-component-dominated
and wide-boiling-point ternary mixtures in terms of steady-state operating
characteristics. Because of the maximized mass and thermal coupling
between the prefractionator and main distillation column involved,
excessive heat always exists around the location of the intermediate
product. Via the two VRHPs, the excessive heat can effectively be
used to aid the separation operation in the stripping section of the
prefractionator or in the common stripping section. The first VRHP
helps to reduce the operation irreversibility by taking the advantage
of the small temperature elevation available between the location
of the intermediate product and the common stripping section and releasing
the excessive heat at an elevated temperature to the latter. The second
VRHP serves to reduce further the operation irreversibility by compressing
the overhead vapor stream preheated by the condensed liquid from the
first VRHP and releasing its latent heat at an elevated temperature
to the stripping section of the prefractionator or the common stripping
section. Two case studies on the separations of intermediate-component
dominated and wide-boiling-point ternary mixtures of benzene, toluene,
and o-xylene and n-pentane, n-hexane, and n-heptane demonstrate the
economic optimality of the proposed VRHP-DWDC. For the DWDC with a
top or bottom partition, the optimum topological configuration of
the VRHP-DWDC can also be derived in the same manner. The capability
of predetermining the optimum topological configuration of the VRHP-DWDC
can lower considerably the complicated and time-consuming work of
process modeling, structural and operating parameter searching, and
process screening in process development and is of great significance
to the applications of this process intensification technology.