Design of High-Remanence Nd-Fe-B Hot-Pressed Magnets by Manipulating Coercivity of Hydrogenation-Disproportionation-Desorption-Recombination Treated Anisotropic Precursors

Abstract

We propose a method of manipulating the coercivity of anisotropic hydrogenation-disproportionation-desorption-recombination (HDDR) powders to fabricate high-remanence and fine-grained Nd-Fe-B magnets using only hot-pressing without a subsequent hot-deformation process. By reducing the Nd content of anisotropic HDDR precursors such that their coercivity (Hcj) is lowered, the c-axis of each HDDR particle is well-aligned parallel to the direction of the applied magnetic field during the magnetic alignment step. This is because the magnetic repulsive force between adjacent particles, determined by their remanent magnetization, decreases as a result of the low coercivity of each particle. Therefore, after hot-pressing the low-Hcj HDDR powders, a significantly higher remanence (11.2 kG) is achieved in the bulk than that achieved by hot-pressing the high-Hcj HDDR powders (8.2 kG). It is clearly confirmed by the large-scale electron backscatter diffraction (EBSD) analysis that the alignment of the c-axis of each anisotropic HDDR particle in the bulk is improved when low-Hcj HDDR powders are used to fabricate hot-pressed magnets. This coercivity manipulation of HDDR powders can be a helpful method to expand the use of HDDR powders in fabricating anisotropic Nd-Fe-B bulk magnets.

Effects of Misalignment of c-axis on the Properties of Hydrogenation–Disproportionation–Desorption–Recombination Particles

“…In recent years, clean energy technology has played an increasingly important role in addressing the environmental pollution caused by fossil fuels [ 1 , 2 , 3 ]. Devices made of permanent magnet materials are being developed with enhanced magnetic properties, reduced weight, smaller size, and higher temperature tolerance, serving as the cornerstone for progress in clean energy technology [ 4 , 5 ]. Nd 2 Fe 14 B magnetic powder, known for its excellent room temperature magnetic properties, is widely used in environmentally friendly household appliances [ 6 , 7 ].…”