The continuous, random three-dimensional nanostructure
of aerogels
is the key determinant of their exceptional thermal insulating performance.
However, at elevated temperatures, sintering can lead to disruption
of this nanostructure. SiOC and SiZrOC aerogels were prepared by pyrolyzing
organic–inorganic precursor aerogels at 1000 °C under
an Ar atmosphere. The pyrolysis treatment resulted in the formation
of a Si–O–C structure with excellent thermal stability.
Following calcination at 1000 °C for 0.5 h, SiZrOC demonstrated
a specific surface area retention rate of 76.8% and a pore volume
retention rate of 75.8%, surpassing the most advanced ZrO2–SiO2 aerogel. Additionally, SiZrOC consistently
exhibited outstanding thermal insulation performance, with thermal
conductivities of 0.0273 and 0.0332 W m–1 K–1 before and after calcination at 1000 °C, respectively.
Notably, it was observed for the first time that the rearrangement
of Si–C and Si–O bonds caused by pyrolysis induced a
loosening effect on the SiO4 structure within the aerogel.
Consequently, during subsequent aerobic calcination, SiOC and SiZrOC
underwent another phase separation stage, resulting in a further increase
in the number of Si–O–C structures, which offers an
approach to improve thermal insulation properties in extreme environments.
The superior thermal stability and thermal insulation performance
make SiZrOC a promising candidate for applications in high-temperature
nanoscale thermal insulation materials.