Design of welding control system based on Siemens PLC

Yuan, Minghai; Huang, Weijun; Zhang, Xiteng; Tian, Shumin

doi:10.1088/1742-6596/1314/1/012101

Cited by 2 publications

(3 citation statements)

References 1 publication

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“…Spot welding is used to weld mesh to the cup by applying the heat which is necessary for welding. It is operated by resistance to the flow of current through the electrode 8 . The electrode is made of copper and copper is a good conductor of electricity.…”

Section: Spot Welding Machinementioning

confidence: 99%

“…Minghai Yuan et al This technology is rapidly used because of its speed of welding, less consumption of energy, and the precision of the component will be more. Precision control and safety are high by adopting the Siemens-controlled welding system 8 . Shyamjith Uralath et al automatic spot-welding method which leads to efficient products with less cycle time in mass production with more safety 9 .…”

Section: Introductionmentioning

confidence: 99%

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PLC Controlled Assembly Automation for Spot Welding Work Station

Dhanalakshmi,

Shivashankara

2023

jmmf

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Automation has created an eminent need in the present trend of manufacturing industries to boost its throughput with reduced manual intervention and benefit in terms of good product quality, reduced scrape rate, and efficient usage of resources. Assembly process necessitates more perfection to achieve good quality products, which can only be possible by employing highly skilled and experienced operators which costs more and hence Automation is the best choice to mitigate this problem. The present work is an effort to upgrade the manual assembly station for spot welding process to assemble three sub-components called cup, fastener and mesh together through spot welding process with an automatic part handling mechanism, controlled by sensor-based Programmable Logic Controllers (PLCs). The automated assembly station resulted in flaw less welded components with reduced cycle time, which enhanced the assembly process productivity from 2 parts/min to 6 parts/min.

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Section: Spot Welding Machinementioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

PLC Controlled Assembly Automation for Spot Welding Work Station

Dhanalakshmi,

Shivashankara

2023

jmmf

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“…It also supports MQTT, Wi-Fi, and other network protocols for adaptation. Therefore, the APRUS-X adapter is selected as an intermediate hub between the system detection information upstream and signal control downstream, providing the basis for information visualization and remote monitoring of the emulsion automatic dispensing system [40].…”

Section: B Industrial Internet Platform Designmentioning

confidence: 99%

Design and Implementation of an Automatic Emulsion Dispensing and Remote Monitoring System Based on IoT Platform

Wang,

Kang,

Liu

et al. 2023

IEEE Access

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In order to realize the automatic dispensing and remote monitoring of emulsions in the coal mine production process and improve the efficiency and safety of coal mine production, an automatic dispensing and remote monitoring system of emulsions based on the IoT platform was built. The APRUS X industrial network management adapter in this system is the upper computer of Siemens S7-200SMART PLC and the data transmission hub between the dispensing system and the MixIOT cloud platform, while the MixIOT cloud platform realizes the functions of data visualization and remote control terminal; the PLC acts as the control core and monitors the weight sensors, solenoid valves, DC brushless booster pumps, agitators and other equipment at the same time. The data collected by the sensors are uploaded to the cloud through IOT technology and combined with real-time data to realize automatic dispensing and remote control of emulsion. Meanwhile, remote monitoring is realized through Web page and apps, which is convenient for managers to monitor the production site in real time and realize intelligent production. There are 27 groups of liquid dispensing experiments, and the average relative error of emulsion concentration ratio obtained after 27 groups of tests is 4.8%, and the accuracy requirement meets the actual engineering needs. The research results are of great significance to promote the intelligent production of coal mines and the application of industrial IOT technology, and provide specific reference and references for the research and application in related fields.INDEX TERMS IoT platform, intelligent mine, automatic emulsion dispensing, Siemens S7-200SMART PLC, remote monitoring, sensors.

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Design of welding control system based on Siemens PLC

Cited by 2 publications

References 1 publication

PLC Controlled Assembly Automation for Spot Welding Work Station

PLC Controlled Assembly Automation for Spot Welding Work Station

Design and Implementation of an Automatic Emulsion Dispensing and Remote Monitoring System Based on IoT Platform

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