Recycling polymers by site-specific scission into short-chain
oligomers/polymers,
followed by recoupling these to form the original polymer presents
an energetically more favorable shorter-loop chemical recycling in
comparison to recycling into monomers. Here, we present the synthesis
and polymerization of tri-aromatic diesters to prepare polyesters
with acylhydrazone units as weak structural links. Two diester monomers
were prepared by combining methyl 5-chloromethyl-2-furoate, obtainable
from 5-chloromethylfurfural, with potentially biobased hydroquinone
and resorcinol, respectively. The two diesters have a central phenyl
ring flanked by two furan rings, and were polymerized with 1,6-hexanediol
and 1,4-butanediol, respectively, together with controlled amounts
of monofunctional ethyl levulinate to form telechelic ketone-terminated
polyesters. Subsequent reactions of these telechelic polyesters with
adipic dihydrazide yielded the corresponding chain-extended polyesters
with increased molecular weights ([η] = 0.29–0.52 dL
g–1) with acylhydrazone units in the backbone. Thermogravimetric
analysis showed a high thermal stability of the polyesters with thermal
decomposition only above 275 °C. The polyesters containing the
linear hydroquinone units were found to be semi-crystalline materials
with melting points at 158 and 192 °C, respectively, while those
containing the kinked resorcinol units were fully amorphous with glass
transition temperatures at 35 and 44 °C, respectively. Initial
investigations of the chemical recyclability of the polyesters demonstrated
that acylhydrazone units could be selectively cleaved to recover the
original telechelic ketone-terminated polyesters, which could again
be chain-extended to obtain a recycled polymer with molecular weights
and properties very similar to those of the original material.