Cellulose is found to be a good source
of waterborne film-forming
materials when modified with the correct type and level of functional
groups. The modification of cellulose to incorporate high levels of
levulinic functionality and other C2–C6 alkyl esters is reported for the first time. The levulinyl-functionalized
cellulose is readily modified to produce oxime or acylhydrazone derivatives,
which is particularly useful to fine-tune the physical characteristics
of the cellulose ester. This includes the glass transition temperature
of the cellulose esters, their ability to produce fine uniform colloidal
particles in aqueous media and ultimately provide the principle film-forming
component of an architectural coating. The process has been demonstrated
at the 500 g level suggesting ready scalability. Lewis acids and Lewis
acid-assisted Brønsted acids are employed for the first time
in such chemistry, and together with sulfur-based Brønsted acids
are all found to be effective catalysts for the esterification of
cellulose to produce mixed ester systems. The Lewis acid catalysts
demonstrate exceptional activity and produce high molecular weight
cellulose derivatives.