High-molecular-weight
poly(butylene 2,4-furanoate) (2,4-PBF), an
isomer of well-known poly(butylene 2,5-furanoate) (2,5-PBF), was synthesized
through an eco-friendly solvent-free polycondensation process and
processed in the form of an amorphous film by compression molding.
Molecular characterization was carried out by NMR spectroscopy and
GPC analysis, confirming the chemical structure and high polymerization
degree. Thermal analyses evidenced a reduction of both glass-to-rubber
transition and melting temperatures, as well as a detriment of crystallization
capability, for 2,4-PBF with respect to 2,5-PBF. Nevertheless, it
was possible to induce crystal phase formation by annealing treatment.
Wide-angle X-ray scattering revealed that the crystal lattices developed
in the two isomers are distinct from each other. The different isomerism
affects also the thermal stability, being 2,4-PBF more thermally inert
than 2,5-PBF. Functional properties, such as wettability, mechanical
response, and gas barrier capability, were tested on both amorphous
and semicrystalline 2,4-PBF films and compared with those of 2,5-PBF.
Reduced hydrophilicity was determined for 2,4-isomer, in line with
its lower average dipole moment, suggesting better chemical resistance
to hydrolysis. Stress–strain tests have evidenced the higher
flexibility and toughness of 2,4-PBF with respect to those of 2,5-PBF
and the possibility of improving its mechanical resistance by annealing.
Finally, the different isomerism deeply affects the gas barrier performance,
being the O
2
- and CO
2
-transmission rates of
2,4-PBF 50 and 110 times lower, respectively, than those of 2,5-PBF.
The gas barrier properties turned out to be outstanding under a dry
atmosphere as well as in humid conditions, suggesting the presence
of interchain hydrogen bonds. The gas blocking capability decreases
after annealing because of the presence of disclination associated
with the formation of crystals.