Determining the effect of ball burnishing parameters on surface roughness using the Taguchi method

Świrad, Sławomir; Wdowik, Roman

doi:10.1016/j.promfg.2019.06.152

Cited by 22 publications

(9 citation statements)

References 11 publications

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“…In the case of slide burnishing, a hard and smooth burnishing element is pressed against the machined surface with the appropriate force, causing sliding friction in the burnishing zone and, as in the consequence of this process, smoothing of the surface and beneficial changes in the properties of the surface layer of the object sciENcE aNd tEchNology [31]. By using slide burnishing, we can improve hardness of the [28,33], attain good surface smoothness [14,25,30], form compressive stresses in the top layer [2,32] and obtain a top layer free of abrasive contaminants. These features favorably affect a number of functional properties, including the tribological wear [5,24], fatigue strength [33,34] and corrosion resistance [28,37].…”

Section: Introductionmentioning

confidence: 99%

Investigation of wear resistance of selected materials after slide burnishing process

Dzierwa¹,

Gałda²,

Tupaj³

et al. 2020

Eksploatacja i Niezawodność – Maintenance and Reliability

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The article presents the research on the impact of slide burnishing process carried out with use of various ceramics on friction and wear of steel elements. In addition, surfaces after grinding, lapping and polishing processes were tested. The tribological couple was made of steel discs, toughened to a hardness of 40 ± 2 HRC, and balls made of 100Cr6 steel with a hardness of 62 HRC. The tests were carried out at three sliding speeds: 0.16 m/s, 0.32 m / s and 0.48 m/s. The research proved the possibility of improving selected tribological properties of friction pairs thanks to the use of slide burnishing process and also allowed to establish a number of relationships between the parameters characterizing the surface topography and the tribological parameters.

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Section: Introductionmentioning

confidence: 99%

Investigation of wear resistance of selected materials after slide burnishing process

Dzierwa¹,

Gałda²,

Tupaj³

et al. 2020

Eksploatacja i Niezawodność – Maintenance and Reliability

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“…From these different methods of optimization, Taguchi approach is more powerful technique. From the literature the different optimization techniques used by the researchers are Taguchi method [8,12,14,20,22,27,28,30,32,33,39,41,43,54], FEM [19,23,24,31,34,51], regression analysis (RA) [2,4], artificial neural network (ANN) [2,4], Response surface methodology [3,40], support vector regression (SVR) [4], Surface Texture Analysis [38], principal component analysis [45,49] and Bacterial Foraging Optimization [52].…”

Section: Optimization and Analysis Techniquesmentioning

confidence: 99%

A Review on Surface Integrity of Ball Burnishing Process

Pathade¹,

Gupta²,

Pathade³

et al. 2022

Int. J. Res. Publ. Rev.

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Surface quality of product plays a vital role to take competitive advantages in present market condition. Surface finish is an important service characteristic of a product, such as corrosion resistance, wears resistance and fatigue life. Burnishing is one of the cost-effective surface finishing processes which is utilized in the aerospace, biomedical and automotive industries to increase the component's reliability and performance. Burnishing produces a very smooth surface finish by pressing a ball or roller against the machined workpiece. In addition, due to the surface plastic deformation caused by the movement of the hardened ball or roller, the mechanical and physical properties such as residual stresses, surface finish, hardness, roundness, diameter reduction, wearing, etc. could also be improved. These positive improvements are dependent on burnishing process parameters such as speed, feed rate, burnishing force, ball diameter, strategy and a number of revolutions, etc. Diverse studies have been focused on the theoretical, numerical and experimental stages of this process in order to analyze and predict the influence of process parameters. The most important purpose of this work is to present the reviewed state of the art of various studies of the burnishing process, providing a general overview of the developing research of the process. The studied materials and the main parameters are discussed, stating the value ranges preferred by different researchers. In addition, other important parameters are discussed such as: kind of tool, geometry of the working piece, design of experiments, kind of lubricant and effect of the process on the surface integrity of the workpiece.

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“…In metal-based materials, the fundamental BB parameters that influence superficial roughness and hardness have been previously identified by Loh et al (1990) and Shiou and Chen (2003), including the ball diameter, applied force, feed rate, lateral pass width, number of tool passes and lubricants (Swirad and Wdowik, 2019). In addition, Low and Wong (2011) have shown the benefits of this process on polymers regarding surface enhancement, coefficient of friction and wear rate and, more discretely, superficial hardness (Łukasz Janczewski et al , 2016).…”

Section: Introductionmentioning

confidence: 99%

Enhancement of mechanical and surface properties by ball burnishing process on polymeric components obtained by FFF

Torre

Gómez-Gras

Bruijn

et al. 2023

RPJ

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Purpose This paper aims to investigate and deliver experimental evidence to establish ball burnishing (BB) as an effective procedure for processing fused filament fabricated parts (FFF). This study, which is a novel contribution to applying BB on FFF parts of materials with different properties, demonstrates the validity of this technology on polymers and provides generalizations for its implementation. Design/methodology/approach A BB tool has been designed and validated. Statistical models have been used to determine the process parameters that provide the best results. In addition, the process’ impacts on the dimensional accuracy, quality, hardness and mechanical performance of the treated parts under static bending and fatigue testing have been quantified and compared to the untreated samples. Findings This study shows the best combination of process parameters for two printing orientations which have been decisive in obtaining successful results. These positive results allow stating procedure guidelines and recommendations for use in the industrial environment. Originality/value This paper fulfills an identified need to enhance FFF parts' surface and mechanical properties, as more experimental evidence of studies demonstrating this technology's validity in additive manufacturing is yet to be found.

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Determining the effect of ball burnishing parameters on surface roughness using the Taguchi method

Cited by 22 publications

References 11 publications

Investigation of wear resistance of selected materials after slide burnishing process

Investigation of wear resistance of selected materials after slide burnishing process

A Review on Surface Integrity of Ball Burnishing Process

Enhancement of mechanical and surface properties by ball burnishing process on polymeric components obtained by FFF

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