Chlorpropham
is a widely used sprouting inhibitor applied on potatoes
during their storage. Currently, severe concerns are raised regarding
the potential formation of 3-chloroaniline from chlorpropham during
heat treatment. The reactions degrading the molecule in the matrix
are quite complex under harsh processing conditions, and a molecular
investigation is thus challenging. This study aims to decipher the
reaction pathways and to discover new metabolites in typical high-temperature
food-processing steps. For this purpose, potatoes were treated with 14C-radiolabeled chlorpropham, stored for up to 6 months, and
subjected to the traditional preparation steps of boiling, frying,
and baking. A quantification method including an acidic hydrolysis
was developed for analysis of free and bound analytes. All conducted
processing steps led to a substantial mitigation of chlorpropham residues
in the consumable products. Of the residues, 17 ± 6% remained
in boiled tubers, while 27 ± 3 and 22 ± 3% remained in the
fried and baked products, respectively. Chlorpropham was transferred
into the surrounding media (boiling water, frying oil, and air, respectively).
3-Chloroaniline was only (raw tubers) or predominantly (processed
tubers) present as a bound analyte and was shown to form during storage
but not during processing. Additionally, nonextractable and nonquantified
residues were detected in the baked and in the long-term-stored tubers
after processing. Future studies will have to balance beneficial (mitigating)
and potentially hazardous aspects of these results. By transferring
the 14C-food-processing approach to a variety of substances,
ingredients, and processes, it will be possible to further understand
chemical reactions in food processing, finally leading to safer food.