Tar
removal plays a key role in the process efficiency and viability
of biomass gasification for syngas production applications. Among
currently available tar treatment technologies, catalytic cracking
was found to be the most attractive due to minimal energy losses by
avoiding cooling of the raw product gas. Naturally available calcium-based
catalysts, particularly stone dust and dolomite, have been proven
to be effective for biotar cracking; however, they have poor resistance
to attrition and undergo deactivation after a few carbonation/calcination
cycles. As such, these characteristics play a critical role in determining
the viability of their application at a large-scale. Hence to overcome
the shortcomings previously stated, a novel dual supported calcium-based
catalyst which includes a stable support with great mechanical strength
(alumina, Al2O3, and mayenite, Ca12Al14O33) dosed with CaO nanoparticles was synthesized
by wet impregnation of calcium on alumina particles with and without
the assistance of ultrasonication, referred to as CA and CAU respectively.
The synthesized catalysts, as well as the naturally occurring calcium
rich minerals stone dust and dolomite, were physically and chemically
characterized using a variety of analytical techniques. The synthesized
catalysts showed superior mechanical strength up to 5 times greater
than the natural minerals. Each of the natural and synthesized catalysts
was then investigated in a fixed bed reactor for steam reforming of
biotars. In these experiments, toluene was used as a model tar compound
to assess the catalytic activity of each and determine the best option
in terms of catalytic activity, cost, and mechanical strength. The
synthesized CA catalyst without ultrasonic treatment exhibited better
tar cracking performance in comparison to stone dust and dolomite
in the temperature range of 600 to 800 °C. The synthesized CA
catalyst also had the greatest performance in terms of superior surface
area and mechanical strength due to the core support of Al2O3. This makes it a potential bed material for further
study of tar cracking in large-scale fluidized applications.