The
liquid fuel cell, with its high energy density and ease of
fuel handling, has attracted great attention worldwide. However, its
real application is still being greatly hindered by its limited power
density. Hence, the recently proposed and demonstrated fuel cell,
using an electrically rechargeable liquid fuel (e-fuel), is believed
to be a candidate with great potential due to its significant performance
advancement. Unlike the conventional alcoholic liquid fuels, the e-fuel
possesses excellent reactivity, even on carbon-based materials, which
therefore allows the e-fuel cell to achieve superior performance without
any noble metal catalysts. However, it is found that, during the cell
operation, the water generated at the cathode following the oxygen
reduction reaction could lead to a water flooding problem and further
limit the cell performance. To address this issue, in this work, by
manipulating the cathode composition, a blended binder cathode using
both Nafion and polytetrafluoroethylene as binding agents is fabricated
and demonstrated its superiority in the fuel cell to achieve an enhanced
water management and cell performance. Furthermore, using the developed
cathode, a fuel cell stack is designed and fabricated to power a 3D-printed
toy car, presenting this system as a promising device feasible for
future study and real applications.