A method was developed to deposit Bacillus subtilis spores via aerosolization onto various surface materials for biological agent decontamination and detection studies. This new method uses an apparatus coupled with a metered dose inhaler to reproducibly deposit spores onto various surfaces. A metered dose inhaler was loaded with Bacillus subtilis spores, a surrogate for Bacillus anthracis. Five different material surfaces (aluminum, galvanized steel, wood, carpet, and painted wallboard paper) were tested using this spore deposition method. This aerosolization method deposited spores at a concentration of more than 10 7 CFU per coupon (18-mm diameter) with less than a 50% coefficient of variation, showing that the aerosolization method developed in this study can deposit reproducible numbers of spores onto various surface coupons. Scanning electron microscopy was used to probe the spore deposition patterns on test coupons. The deposition patterns observed following aerosol impaction were compared to those of liquid inoculation. A physical difference in the spore deposition patterns was observed to result from the two different methods. The spore deposition method developed in this study will help prepare spore coupons via aerosolization fast and reproducibly for bench top decontamination and detection studies.In response to the 2001 Bacillus anthracis spore incidents in the United States, many studies have investigated various technologies to sample media, detect biological agents, and decontaminate materials (3,9,10,(17)(18)(19)21). These laboratory studies typically use small coupons and laboratory inoculants to simulate the materials and biological agents that occur in field events. In these studies, test coupons should have reproducible numbers of viable spores on varied surface types. In addition, it is critical that the coupons are prepared so that the inoculation is representative of contamination as it occurs in the field. Liquid inoculation protocols that use suspended spores in aqueous buffers have been the primary methods used to prepare test surfaces for biological agent decontamination and detection studies (15,16,20). Liquid inoculation methods offer advantages in that they allow relatively easy control of the number of spores and the contaminated area. However, it is unclear whether surfaces contaminated by liquid inoculation methods are representative of surfaces contaminated with aerosolized Bacillus anthracis spores. Therefore, it is necessary to investigate the impact of various spore deposition methods on Bacillus anthracis decontamination and detection studies.The conventional particle deposition method via aerosolization is comprised of an aerosol generating system, such as a particle nebulizer, to introduce the spores into a chamber and a second chamber to allow the spores to settle onto the target material surfaces. The spore surface concentrations are controlled by varying settling time and the initial aerosolized spore concentration in the chamber. tested various methods of collecting ...