Development of an Inner Finishing Method for Brass Cone Pipe via a Movable Manual Electromagnet in a Magnetic Abrasive Finishing Process

Abstract

This paper describes the development of a movable manual electromagnet with an adjustable flux density to improve the inner surface smoothness of a cone pipe using a magnetic abrasive finishing process. This method is fabricated to reduce further the roughness of the internal surface of the conic shape, which was modeled as an electromagnet oscillating in the work zone with a ball roller. Statistically significant improvement in the process was achieved using unbounded magnetic abrasive, light oil, flux density, controlled feed rate, and constant rotational speed in the experiment. The ball transfer equipped on the top of the electromagnet pole plays an essential role in spinning over the outer cone pipe during the experiment and helps reduce friction while the workpiece fluctuates. Furthermore, the flux density can be changed to control the magnetic force and select the most acceptable option. In addition, a procedure for finishing has been designed for finishing a cone pipe, and we sought to understand how the flux density affects the material in removal exterior roughness. As a result, the flux density is clarified, and a higher flux density achieves excellent removal of surface roughness of the inner deformed pipe from 1.68 μm to 0.39 μm within 24 min.

Influence of Process Parameters and Initial Surface on Magnetic Abrasive Finishing of Flat Surfaces on CNC Machine Tools

“…Magnetic abrasive finishing is used in different kinematic variations for machining flat surfaces [1][2][3][4][5][6][7][8][9][10][11], shafts [12][13][14], thin-walled tubes [15][16][17][18][19], wires [20,21], cutting tools [22][23][24] and freeform surfaces [25][26][27]. However, this usually requires separate equipment, which increases the time and costs involved.…”