Development of Bio-Based Surfactant Foams for Hydrocarbon Gas Disposal Applications

Abstract

There has been increasing interest in different greenhouse gas (GHG) management strategies including the reduction of methane emissions and carbon sequestration. It has been proposed that reinjection of excess produced natural gas can mitigate GHG emissions without compromising oil production. Foam has been used as a method to reduce gas mobility, delay gas breakthrough, and improve sweep efficiency. However, industrial production of petroleum-based chemicals or surfactants to generate foam can be dependent on fossil-based resources that can be scarce or expensive. The main objective of this work was to reduce chemical cost and oil-based chemical dependency by developing an alternative biosurfactant formulation to generate high quality foam. Biosurfactant blends were ranked in comparison to single component anionic and nonionic surfactants and other commercially available surfactant blends. Bulk stability "shake tests" were done to look at initial foamability and stability of the different candidates and then corefloods in sandpacks and surrogate rocks were completed to look at if formulations would generate foam in porous media with methane gas and in the presence of crude oil. Experiments showed success in replicating chemical performance by replacing traditional oil-based surfactants with bio-based lignin derived surfactants even at reservoir conditions. High-quality biosurfactant foams reduced chemical costs, provided an alternative method to dispose of large amounts of hydrocarbon gas, and improved oil recovery through foam displacement.