The mechanical behavior of polymer materials is strongly dependent on polymer structure and morphology of the material. The latter is determined mainly by processing and thermal history. Temperature-dependent on-line X-ray scattering during deformation enables the investigation of deformation processes, fatigue and failure of polymers. As an example, investigations on polypropylene are presented. By on-line X-ray scattering with synchrotron radiation, a time resolution in the order of seconds and a spatial resolution in the order of microns can be achieved. The characterization of the crystalline and amorphous phases as well as the study of cavitation processes were performed by simultaneous SAXS and WAXS. The results of scattering experiments are complemented by DSC measurements and SEM investigations. KEYWORDS: mechanical properties; on-line X-ray scattering; polypropylene; SAXS; strain-induced crystallization; structural characterization; WAXS INTRODUCTION The stress-strain curves of semicrystalline materials generally show three characteristic regions. Although the initial region before the yield point apparently behaves elastically, stress relaxation due to rearrangements in the amorphous phase can be observed. The mobility in the amorphous phase depends on the difference between the ambient temperature and the temperature characteristic of the glass transition, which is the dominant relaxation process in the temperature range under investigation. After the yield point, typically local necking occurs with high local strain, whereas the overall strain remains moderate. In the case of dog-bone specimens then the neck propagates over the whole specimen during constant load. In the true stressstrain diagram necking is a fast local deformation from the yield strain to the strain of the fully yielded specimen. In the third step during further elongation strain hardening occurs, until finally the specimen fails.