Conductive hydrogels incorporating liquid metals, particularly
gallium (Ga) droplets, have garnered significant attention owing to
the multifaceted functionalities they offer. In this study, we introduce
a liquid-metal-based conductive hydrogel synthesized through radical
polymerization of acrylic acid (AA) in the presence of Ga droplets
stabilized by polyaniline (PANI) nanofibers and xanthan gum (XG) at
room temperature. The incorporation of PANI not only enhances the
stability of Ga-droplet dispersion but also improves the hydrogel’s
mechanical properties, including tensile strength, toughness, and
sensitivity as a sensor material. With the addition of 0.5 wt % PANI,
the hydrogel displays an elongation at break of 964% and a tensile
strength of 265 kPa, while exhibiting a sensor gauge factor (GF) of
13.4 within a strain range of 400–600%. The reversible noncovalent
cross-links within the hydrogel confer excellent self-healing properties,
achieving 98% self-healing efficiency in elongation at break within
6 h and 90% conductivity self-healing within 83 ms. Additionally,
the hydrogel’s abundant functional groups enable strong adhesion
to various substrates. As a sensing material, the hydrogel demonstrates
rapid response and recovery times (250/250 ms), low detection limits
(0.1%), and good durability (500 cycles under 10 and 100% strains).
The cross-linked network composed of XG, PANI, and PAA imparts the
hydrogel with water retention. Moreover, glycerol treatment reinforces
the hydrogel’s mechanical strength and sensing abilities, extending
their effectiveness even under extreme temperature conditions. As
a result, the XG-PANI-Ga-PAA hydrogel-based strain sensor has emerged
as a promising tool for monitoring human health and detecting a wide
range of human activities with reliability and precision.