In this research, poly(lactic acid) (PLA) blend with poly(butylene adipate-co-terephthalate) (PBAT) were selected to fabricate peelable lidding films. In general, blending PLA with PBAT results in hazy films; however, desirable low haze films (<10%) could be achieved in this study by designing proper blend composition and cast film process under optimum conditions. Based on various blends containing PBAT ranging from 15 to 30% by weight, it could be seen that a PBAT/PLA blend of 20/80 showed desired optical and peel-seal property, which had a haze of <10% and low peel strength in an easy-peel characteristic. It was also observed that not only the blend composition but also the film thickness could influence both optical and peel-seal behaviours because the bulk morphology and surface irregularities of the films could vary by changing films' thicknesses. Thus, cast extruded pristine and PBAT/PLA (20/80) blend films of three different thicknesses (20, 35 and 50 μm) were studied. Peel-seal behaviour and optical properties of these films were examined. An I-peel test (180°) of films sealed on PLA sheet (thickness of~350 μm) with different interfacial sealing temperature illustrated failure mechanism of four types, i.e. tearing, partial tearing, cohesive and adhesive failure. Based on this study, the PBAT/PLA of 20/80 wt% films with thickness of 20 μm can be used as easy-peel lidding film sealed with PLA container. Such PBAT/PLA blend films possess a low haze of~4% and a low peel strength of 8-10 N/15 mm at a broad range of interfacial sealing temperature of 76-105°C.
CONCLUSIONFilm with desired optical and peel-seal property for lidding film application could be achieved from the 20PBAT/80PLA blends. Developed films of such blend had desirable low haze of <10% and proper peel strength in an easy-peel characteristics. The haze of the 20PBAT/80PLA films had a profound effect from the internal or bulk structure as compared with the surface effect (e.g. surface irregularities). The bulk haze of the 20PBAT/80PLA blend films could be effectively reduced by decreasing film thickness. In practice, thin films could be fabricated at high chill roll's speed where all required market properties should be optimized. In fact, not only the blend compositions but also the films' structure and thickness played a vital role in controlling peel-seal behaviour and film clarity. Developed 20PBAT/80PLA film with a thickness of 20 μm exhibited practical properties, including a haze of~4% and a peel strength of~8-10 N/15 mm at a broad range of the interfacial sealing temperature of 76-105°C. This blend film had PBAT minor phase in the fine, oriented, strip-like structure, as revelled by SEM. When the sealed 20 μm film of 20PBAT/80PLA was peeled from the PLA substrate, cohesive failure was apparent during the peeling process. 308 P. LIEWCHIRAKORN, D. AHT-ONG AND W. CHINSIRIKUL