Ceramics hold all traditional, scientific and engineering raw materials or fabricated products used in different applications especially that performed at high temperatures through high-tempers. The remarkable progress made recently in the advancement of technology has related a prerequisite for a seriously huge number of parts with controlled porosity. In ceramic manufacturing, acquiring a porous item of such parameters and at the same time demonstrating appropriate mechanical strength isn`t a simple issue. The powder-mixing system was utilized to fabricate kaolin-silica fired composites. The main purpose of the paper was to prepare ceramic bodies rich in pores with the goal that it will have a lightweight structure. Different wt.% of silica having distinctive two-particle sizes are blended with kaolin, and afterwards, they shaped by semi-dry pressing in a hardened steel mould under 3-ton loads and sintered at four various temperatures, 900, 1000, 1100 and 1200 �C. Evaluating of composite`s physical properties showed that a good level of porosity was obtained, and it was extended; especially in mixtures contain a coarse particle size. These results are enhanced by acceptable evident comes from good apparent solid density and good strength.