Binary Pd-based nanostructures are
highly efficient electrocatalysts
for various applications. However, the alloy effect and electrolyte
pH on CO oxidation (COoxid) remain ambiguous. This work
presents a facile fabrication of porous PdM (M = Cu, Au, and Mn) spongy-like
nanostructures via an aqueous-phase chemical reduction method for
the electrocatalytic COoxid. The fabrication process comprises
the direct ice-chemical reduction of binary metal precursors by sodium
borohydride (NaBH4), without the need for supports, organic
solvents, surfactants, and heating, but driven by the burst nucleation
and coalescence growth mechanism. The COOxid activities
and stabilities of PdM nanostructures were superior to commercial
Pd/C catalysts in acidic, alkaline, and neutral electrolytes, due
to the porous morphology, alloy effect, clean surface, and absence
of the support, but PdCu has the highest COOxid activity.
Mainly, the COOxid activity of PdCu nanocrystals was higher
than those PdMn, AuPd, and Pd/C catalysts by at least 1.74, 1.14,
and 2.63-folds in H2SO4, KOH, and NaHCO3, respectively, in addition to their excellent durability
for 1000 cycles. This implies that PdCu alloy with a higher strain
is preferred for promoting the COOxid, due to the greater
electron/mass transport, higher active surface area, and greater oxophilicity
of Cu-enabled fast H2O activation/dissociation at a lower
potential. This study may allow formation of other self-standing Pd-alloys
for electrocatalytic COOxid.