Industrial practitioners who develop linear model predictive
control
(MPC) applications want to prevent undesirable controller behavior
caused by ill-conditioned gain matrices and model mismatch. Control
practitioners currently use time-consuming iterative methods based
on relative gain arrays and singular value decomposition to condition
their gain matrices to prevent degraded controller performance. Here,
we propose a more straightforward approach, which extends an orthogonalization-based
parameter ranking algorithm originally developed to aid parameter
estimation in fundamental models. The proposed method ranks manipulated
variables (MVs) from most influential to least influential while accounting
for correlated steady-state influences of MVs on controlled variables.
Problematic MVs are identified, and a constrained linear optimization
algorithm is used to find optimal adjustments to condition the gain
matrix. The effectiveness of the proposed methodology is verified
using a new industrial case study based on fluidized catalytic cracking.