For use of metal supported solid oxide fuel cell (MS-SOFC) in mobile applications it is important to reduce the thermal mass to enable fast startup, increase stack power density in terms of weight and volume and reduce costs. In the present study, we report on the effect of reducing the Technical University of Denmark (DTU) SoA MS-SOFCs support layer thickness from 313 μm gradually to 108 μm. The support layer thickness decrease in the DTU co-sintering MS-SOFC fabrication route results in an increased densification of the support layer and a slight decrease in performance. To mitigate the performance loss, two different routes for increasing the porosity of the support layer and thus performance were explored. The first route is the introduction of gas channels by puncturing of the green tape casted support layer. The second route is modification of the co-sintering profile. In summary, the cell thickness and thus weight and volume was reduced and the cell power density at 0.7 V at 700 • C was increased by 46% to 1.01 Wcm −2 at a fuel utilization of 48%. All modifications were performed on a stack technological relevant cell size of 12 cm × 12 cm. Solid oxide fuel cell (SOFC) is attractive due to the excellent power generation efficiency and fuel flexibility. The conventional ceramic electrolyte and anode supported SOFC (AS-SOFC) is limited to stationary power generation applications as a result of the difficulty of quick startup and the high operating temperatures of 700 to 1000 • C. If quick startup of a SOFC is realized, mobile applications may be considered. To enable this, it is important to shorten the startup time and reduce the heat cycle performance degradation and increase stack power density both in terms of weight and volume. As an approach to solving these problems, metal supported SOFCs (MS-SOFCs) have attracted attention. The development of this new generation of SOFC is currently in progress. DTU Energy's MS-SOFC technology is based on co-sintering of laminated tape casted electrolyte, anode and support layers in a reducing atmosphere. This implies that the sintering shrinkage of the different layers must be matched sufficiently so that the mechanical stresses originating from any mismatch in sintering shrinkage of the individual layers can be absorbed by the cell structure. If the cell structure is unable to absorb the mechanical stresses, the cell will crack. Perfect matching of sintering shrinkage of the layers is practically very difficult as e.g. the electrolyte layer needs to be completely dense and thus gastight, while the anode and support layers in contrast needs to be highly porous to allow sufficient gas transport.An overview and recent progress of MS-SOFCs have been reviewed in Ref. 1. The company Ceres Power founded in 2001 is at present the organization, which most effectively has demonstrated up scaled large cell sized >80 cm 2 MS-SOFC stack technology. This is followed by consortia involving the company Plansee. At last MS-SOFC stacking has been demonstrated within consortia consi...