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Gas lift is one of the most crucial components for achieving and maintaining the production targets in a giant offshore oil field development. All producer wells are completed with gas lift mandrels (GLMs) using both dummy and tubing pressure shearable valves to accelerate and enhance efficiency of the initial unloading and gas lift start up. The gas lift designs are optimized considering reservoir conditions and surface constraints over the well life cycle. However, once the GLMs are installed, the gas lift optimization would require intervention work, hence production interruptions. To maximize the gas lift performance and minimize the intervention work, a digital intelligent gas lift (DIAL) system was trialed. Once the system was selected, a comprehensive design review was conducted covering product qualification, material suitability, factory acceptance testing, and technical limits in both initial installation and well life cycle operation. Detailed pre-installation preparation such as system integration testing and installation procedures were prepared. Four DIAL units were installed successfully in a record extended reach drilling (ERD) well together with 4 conventional GLMs along with dummy valves, as contingency. The system was successfully tested during nitrogen unloading operations which not only demonstrated the functionality of the equipment, but also the increased efficiency of the use of the system. It is estimated that the use of DIAL in this pilot well will result in substantial net present value generation based on the elimination of well intervention related cost to service gas lift valves, avoidance of production deferral, and production gain resulting from optimized real time gas lift operations. Each DIAL unit has built-in pressure and temperature sensors and adjustable size orifices. This allows the operator to manage the evolving well and reservoir conditions by applying data driven decision making and surface control during well unloading and production to enable the optimum gas lift injection rate and depth to maximize production. This is all able to be accomplished without the need of wireline intervention for valve change out. This process is repeated until gas reached the deepest valve. Additional benefits of using DIAL system in gas lift operations, as compared to conventional systems, will be described in the paper. The first DIAL system was installed in one of the top 10 globally longest ERD wells containing the largest DIAL system ever mounted. The paper will describe the brief history of artificial lift strategy for the field and current practices, drivers for trialing DIAL, the equipment qualification process, installation overview, and finally ultimate benefits seen in the initial unloading and gas lift operations.
Gas lift is one of the most crucial components for achieving and maintaining the production targets in a giant offshore oil field development. All producer wells are completed with gas lift mandrels (GLMs) using both dummy and tubing pressure shearable valves to accelerate and enhance efficiency of the initial unloading and gas lift start up. The gas lift designs are optimized considering reservoir conditions and surface constraints over the well life cycle. However, once the GLMs are installed, the gas lift optimization would require intervention work, hence production interruptions. To maximize the gas lift performance and minimize the intervention work, a digital intelligent gas lift (DIAL) system was trialed. Once the system was selected, a comprehensive design review was conducted covering product qualification, material suitability, factory acceptance testing, and technical limits in both initial installation and well life cycle operation. Detailed pre-installation preparation such as system integration testing and installation procedures were prepared. Four DIAL units were installed successfully in a record extended reach drilling (ERD) well together with 4 conventional GLMs along with dummy valves, as contingency. The system was successfully tested during nitrogen unloading operations which not only demonstrated the functionality of the equipment, but also the increased efficiency of the use of the system. It is estimated that the use of DIAL in this pilot well will result in substantial net present value generation based on the elimination of well intervention related cost to service gas lift valves, avoidance of production deferral, and production gain resulting from optimized real time gas lift operations. Each DIAL unit has built-in pressure and temperature sensors and adjustable size orifices. This allows the operator to manage the evolving well and reservoir conditions by applying data driven decision making and surface control during well unloading and production to enable the optimum gas lift injection rate and depth to maximize production. This is all able to be accomplished without the need of wireline intervention for valve change out. This process is repeated until gas reached the deepest valve. Additional benefits of using DIAL system in gas lift operations, as compared to conventional systems, will be described in the paper. The first DIAL system was installed in one of the top 10 globally longest ERD wells containing the largest DIAL system ever mounted. The paper will describe the brief history of artificial lift strategy for the field and current practices, drivers for trialing DIAL, the equipment qualification process, installation overview, and finally ultimate benefits seen in the initial unloading and gas lift operations.
Objectives/Scope Several wells have now recently been completed with a novel digital intelligent surface-controlled gas lift technology with the goal of assessing their performance and their feasibility as an artificial lift solution for producing unconventional wells. These installs mark the first ever successful installations of this technology in North America land. As of recent years, gas lift has started to gain ground as the artificial lift option of choice for the operators in many Unconventional basins and the goal of this research aims to provide the complete details of the lessons learned during these projects and lay the ground for scaling-up in the near future. Methods, Procedures, Process The research followed closely actual field trial installations of Surface-controlled intelligent gas lift systems that were installed in the Bakken and Permian Basins with the premise of testing its performance prior to larger deployments. The totality of the field trials featured multiple digital intelligent gas lift mandrels that carry pressure and temperature gauges and electrical-actuated valves controlled from surface through a tubing encapsulated line. This can ensure that the optimum gas injection rate can be selected to achieve the maximum production throughout the life of the well over time as Bottom Hole Pressure declines, without the need for wireline intervention to change out a valve, which is required with conventional gas lift. Tailored well designs applications were done to each well candidate with the purpose to evaluate their behavior and agreed-upon KPI's during the trial period. A project closing document was produced for each well which details all the learnings the team was able to gather from real life testing and experience. Results, Observations, Conclusions In these applications, the surface-controlled intelligent gas lift system presents an opportunity for a data driven approach to ensure the optimum gas injection rate is achieved through surface operation and downhole multi-port functionality. While paving the way to other areas where the concept could prove useful as well. We present field unloading procedures, optimization options and well performance enhancements with the newly available data that was able to be gathered. Operational and design improvements were successfully implemented by the team and the operator from the documented lessons. Novel/Additive Information First wells successfully installed in the Unconventional plays in the US, proving that the technology can become a nice fit in the operator's toolbox when dealing with rapid changing conditions and steep declines in production rates coupled with higher Gas Liquid Ratios such as unconventional reservoirs.
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