The
valorization of industrial solid wastes in civil engineering
is one of the main routes for enhancing resource cycle toward environmental
and social sustainability. In this study, an integrated approach to
capturing CO2 in flue gas and stabilizing solid wastes
for utilization as supplementary cementitious material via a high-gravity
carbonation (HiGCarb) process was proposed. The fly ash (FA) generated
from a circular fluidized bed boiler in the petrochemical industry
was used. The effect of different operating parameters on the carbonation
conversion was evaluated by the response surface methodology. The
maximal carbonation conversion of FA was 77.2% at a rotation speed
of 743 rpm and an L/S ratio of 18.9 at 57.3 °C. In addition,
the workability, strength development, and durability of the blended
cement with different substitution ratios (i.e., 10%, 15%, and 20%)
of carbonated FA were evaluated. The results indicated that cement
with carbonated FA exhibited superior properties, e.g., initial compressive
strength (3400 psi at 7 d in 10% substitution ratio) and durability
(autoclave expansion <0.15%) compared to cement with fresh FA.
After HiGCarb, the physico-chemical properties of FA were upgraded,
e.g., lower heavy-metal leaching and stabilized volume expansion,
which were beneficial to usage as green materials in construction
engineering.