Antifouling polymer coatings that
are simple to manufacture are
crucial for the performance of medical devices such as biosensors.
“Grafting-to”, a simple technique where presynthesized
polymers are immobilized onto surfaces, is commonly employed but suffers
from nonideal polymer packing leading to increased biofouling. Herein,
we present a material prepared via the grafting-to method with improved
antifouling surface properties and intrinsic localized surface plasmon
resonance (LSPR) sensor capabilities. A new substrate shrinking fabrication
method, Graft-then-Shrink, improved the antifouling properties of
polymer-coated Au surfaces by altering graft-to polymer packing while
simultaneously generating wrinkled Au structures for LSPR biosensing.
Thiol-terminated, antifouling, hydrophilic polymers were grafted to
Au-coated prestressed polystyrene (PS) followed by shrinking upon
heating above the PS glass transition temperature. Interestingly,
the polymer molecular weight and hydration influenced Au wrinkling
patterns. Compared to Shrink-then-Graft controls, where polymers are
immobilized post shrinking, Graft-then-Shrink increased the polymer
content by 76% in defined footprints and improved the antifouling
properties as demonstrated by 84 and 72% reduction in macrophage adhesion
and protein adsorption, respectively. Wrinkled Au LSPR sensors had
sensitivities of ∼200–1000 Δλ/ΔRIU,
comparing favorably to commercial LSPR sensors, and detected biotin–avidin
and desthiobiotin–avidin complexation in a concentration-dependent
manner using a standard plate reader and a 96-well format.