The conversion of syngas into value-added hydrocarbons
gains increasing
attention due to its potential to produce sustainable platform chemicals
from simple starting materials. Along this line, the “OX-ZEO”
process that combines a methanol synthesis catalyst with a zeolite,
capable of catalyzing the methanol-to-hydrocarbon reaction, was found
to be a suitable alternative to the classical Fischer–Tropsch
synthesis. Hitherto, understanding the mechanism of the OX-ZEO process
and simultaneously optimizing the CO conversion and the selectivity
toward a specific hydrocarbon remains challenging. Herein, we present
a comparison of a variety of ZnCrAl oxides with different metal ratios
combined with a H-ZSM-5 zeolite for the conversion of syngas to hydrocarbons.
The effect of aluminum on the catalytic activity was investigated
for ZnCrAl oxides with a Zn/Cr ratio of 4:1, 1:1, and 1:2. The product
distribution and CO conversion were found to be strongly influenced
by the Zn/Cr/Al ratio. Although a ratio of Zn/Cr of 1:2 was best to
produce lower olefins and aromatics, with aromatic selectivities of
up to 37%, catalysts with a 4:1 ratio revealed high paraffin selectivity
up to 52%. Notably, a distinct effect of aluminum in the oxide lattice
on the catalytic activity and product selectivity was observed, as
a higher Al content leads to a lower CO conversion and a changed product
spectrum. We provide additional understanding of the influence of
different compositions of ZnCrAl oxides on their surface properties
and the catalytic activity in the OX-ZEO process. Furthermore, the
variation of the zeolite component supports the important role of
the channel topology of the porous support material for the hydrocarbon
production. In addition, variation of the gas hourly space velocity
showed a correlation of contact time, CO conversion, and hydrocarbon
selectivity. At a gas hourly space velocity of 4200 mL/gcat h, CO conversion as high
as 44% along with a CO2 selectivity of 42% and a lower
paraffin (C2
0–C4
0) selectivity of 41% was observed.