Engineering earth-rich, high-efficiency,
and nonprecious electrocatalysts
is an essential demand for water electrolysis to obtain clean and
sustainable fuels. In this research, novel hybrid electrocatalysts
based on coupling a hierarchical porous NiCo-mixed metal sulfide with
a nanosheet structure (denoted as NiCoS) and a novel three-dimensional
(3D) mesoporous open-cage/framelike structure of CoFeS are designed
for oxygen evolution reaction (OER). In this regard, the single-step
synthesis of a cobalt iron Prussian blue analog (CoFe PBA) frame/cagelike
structure was performed without any etching step. Following a comparative
study, CoFe PBA precursors were converted and doped with S, Se, and
P vapors (CoFeS, CoFeSe, and CoFeP) by annealing the precursors with
sulfur, selenium, and sodium hypophosphite powders, respectively.
The electrochemical measurements demonstrated that CoFe doped with
S and Se almost have similar performances for OER and are better than
the P-doped one. In the last step, NiCoS nanosheet arrays were electrodeposited
as a shell layer on CoFe (S, Se, and P) to examine their effect on
the catalytic activity toward OER, and CoFeS@NiCoS showed better catalytic
activity than CoFeSe@NiCoS and CoFeP@NiCoS. It can show the lowest
overpotential of 293 mV at a current density of 100 mA cm–2 with a Tafel slope of 40.6 mV dec–1 and has pre-eminent
long-range catalytic durability in 1.0 M KOH. This performance was
comparable to those of noble-metal-free and commercial RuO2 catalysts. Its excellent electrocatalytic activity benefits from
the frame/cagelike and nanosheet structures and good synergistic effects
between multiple hybrid components (Ni, Co, Fe, and S), which leads
to producing highly exposed active sites and accelerating mass and
electron transport. This study represents an efficient approach to
rationally design and synthesize three-dimensional porous architecture
catalysts based on transition metals as highly efficient nonprecious
electrocatalysts for the energy-pertinent reaction.