One reason it is
challenging to predict oil recovery rates from
solvent-based heavy oil recovery methods is that the interplay of
the mass transfer and convective flow mechanisms is not well understood.
An apparatus was designed and commissioned to investigate these mechanisms
in a controllable flow geometry. The apparatus consisted of a Hele-Shaw
cell (parallel glass plates) that was partially filled with bitumen
and rotated to set a target initial slope of the bitumen layer. Toluene
was fed at the top of the bitumen at a constant volumetric flow rate.
The flow rate, composition, and properties of the drained liquid were
measured over time, and photographs of the bitumen profile were taken
periodically. The measurements were performed at ambient conditions
at injection flow rates from 0.1 to 2 cm3/min, gap widths
of 0.5 and 1 mm, and initial angles of inclination between 30 and
45°. The data were modeled with a two-dimensional numerical model
in which the fluid was divided into columns, each with a solvent (drainage)
layer and a bitumen layer. The following recovery mechanisms were
identified: (1) diffusion of bitumen into the drainage layer represented
with Fick’s Law, (2) open duct flow of the drainage layer represented
as a falling film, and (3) flow of the bitumen phase settling under
its own weight. The model with a single fixed tuning parameter matched
all of the bitumen production rates with an average deviation of 7.4%.