In future fusion reactors, the heat sink materials of divertor components have to withstand very high heat fluxes and energetic neutron irradiation, and many restrictions therefore should be satisfied, for example, mechanical properties, thermal behavior, stability under irradiation as well as availability. [1,2] These factors indeed rule out many materials categories, while Cu alloys exhibit the highest potential particularly because of the high thermal conductivity of pure base metal, [3] even though the thermal conductivity may be impaired when small amount of elements are alloyed to improve the strength. [4] Secondary phase strengthening is the most suitable route to compromise all these requirements among all the strengthening strategies, and CuCrZr is one of the mature precipitation hardened Cu alloys investigated for heat sink applications and has already been selected for the use in international thermal-nuclear experimental reactor (ITER). [5,6] However, the inadequate stability of strengthening phases in CuCrZr at elevated temperatures or under irradiation restricts its applications in future fusion reactors. An alumina dispersion strengthened Cu (DS-Cu) alloy, AL-25, has been investigated widely and considered for heat sink applications over 20 years. [7] AL-25 indeed exhibits superior irradiation resistance than CuCrZr, [8] but it still shows some drawbacks regarding mechanical properties at elevated temperatures and fracture toughness. The microscopic characteristics, for example, size, shape, number density, distribution, and interfacial structures, of nano-sized oxides therefore should be further modified to meet the requirements of demonstration reactor (DEMO) as they are the main source of beneficial properties of DS-Cu. Recently, many efforts have been devoted to the use of novel oxides, for example, Y 2 O 3 , or alternative fabricating routes, for example, mechanical alloying. [9][10][11] But traditional internal oxidation is still an attractive fabricating route because of its inherent merits such as reduced contamination and capability of mass production as well as the well-established baseline from the Cu-Al 2 O 3 system. From the viewpoint of microstructures, the alumina particles, either inter-or intragranular, in traditional Cu-Al 2 O 3 composites fabricated with internal oxidation are prone to coarsening and agglomeration, [12] which may be detrimental to ductility and irradiation resistance. Possibilities of tailoring oxides in DS-Cu through element doping, for example, Ag and Ti, have been shown already. [13,14] To tailor the nano-sized oxides intentionally, one should gain insight into the relationship between these microscopic characteristics and experimental details of internal oxidation. In this article, the origins of coarsening and agglomeration of alumina particles were uncovered through a dedicated combining investigation between powder metallurgy and Rhines-pack method, [15] and contributing factors, such as grain boundaries, diffusion distance, concentration of Al, atomizatio...