We report improvements
on the heat transfer and on the control
strategy of a thermal cycler implemented on a novel device for performing
a fast polymerase chain reaction (PCR). The reduction of the thermal
mass of the sample holder and the direct contact with the sample allow
for a significant reduction of the transition times, while the hybrid
feedforward/feedback controller can rely on inexpensive components
(actuators, sensors, processor) and still achieve minimal over/undershooting
and good temperature stability. The design of the device has been
improved by performing transient heat conduction analysis on the highly
heat-conductive sample holder and on the solid metal body of the device
which rapidly dissipates the excess heat produced during the thermal
cycling. In the current setup, the sample holder hosts nine 1 μL
samples covered with mineral oil, which can be simultaneously read
in real time by the detection module designed in-house and installed
on the device. An increase in speed of the PCR amplification was achieved
with a reduction of the transition time of 63.8% when compared against
a commercial real-time PCR machine. Our work shows that a complete,
stand-alone, and ready-to-use quantitative PCR instrument can be fabricated
from inexpensive and easily available components and it can achieve
fast thermal cycling thanks to a hybrid control strategy.