In printing, microreactors, and bioassays, the precise
control
of micrometer-scale droplet generation is essential but challenging,
often restricted by the equipment and nozzles used in traditional
methods. We introduce a needle-plate electrode corona discharge technique
that injects charges into an oil layer, enabling the precise manipulation
of droplet polarization and splitting. This method allows for meticulous
adjustment of microdroplet formation regarding location, size, and
quantity by modulating the discharge voltage, discharge time, and
electrode positioning. It enables the immediate initiation and cessation
of droplet production, thereby facilitating on-demand droplet generation.
Our study on the voltage-dependent droplet stretch coefficient shows
that as the voltage increases, the droplets transition from controlled
splitting to regular Taylor cone-like ejections, eventually reaching
the Rayleigh limit and fully breaking apart. These advancements significantly
improve microfluidic droplet manipulation, offering considerable benefits
for applications in targeted drug delivery, rapid disease diagnostics,
and precise environmental monitoring.