Liquid metals, including
eutectic gallium–indium (EGaIn),
have been explored for various planar droplet operations, including
droplet splitting and merging, promoting their use in emerging areas
such as flexible electronics and soft robotics. However, three-dimensional
(3D) droplet operations, including droplet bouncing, have mostly been
limited to nonmetallic liquids or aqueous solutions. This is the first
study of liquid metal droplet bouncing using continuous AC electrowetting
through an analytical model, computational fluid dynamics simulation,
and empirical validation to the best of our knowledge. We achieved
liquid metal droplet bouncing with a height greater than 5 mm with
an actuation voltage of less than 10 V and a frequency of less than
5 Hz. We compared the bouncing trajectories of the liquid metal droplet
for different actuation parameters. We found that the jumping height
of the droplet increases as the frequency of the applied AC voltage
decreases and its amplitude increases until the onset of instability.
Furthermore, we model the attenuation dynamics of consecutive bouncing
cycles of the underdamped droplet bouncing system. This study embarks
on controlling liquid metal droplet bouncing electrically, thereby
opening a plethora of new opportunities utilizing 3D liquid metal
droplet operations for numerous applications such as energy harvesting,
heat transfer, and radio frequency (RF) switching.