Conspectus
Polyolefin is one of the most
common synthetic polymers. However,
most polyolefins are nonpolar materials, which leads to poor compatibility
with polar materials, thus limiting their application in some fields.
Polar functionalized polyolefins can lead to significantly improved
dyeability, adhesiveness and compatibility with polar fillers, and
can realize customized properties of polyolefin materials. Transition-metal-catalyzed
coordination copolymerization of olefin and polar functionalized comonomers
represents a direct and potentially economic route to synthesize polar-functionalized
polyolefin materials, which has attracted great attention in recent
decades. Literally hundreds of nickel and palladium catalysts have
been synthesized and investigated in olefin-polar monomer copolymerization
to achieve high copolymerization efficiency by tuning the molecular
structures of the catalysts. In particular, earth-abundant and low-cost
nickel-based catalysts hold great potential for industrial applications.
However, most research efforts focus on homogeneous copolymerization
catalysts, while the industrially preferred heterogeneous systems
have remained largely unexplored. With the objective of bridging this
gap, our group has recently developed a series of heterogenization
strategies for the synthesis of high-performance heterogeneous nickel
catalysts taking advantage of hydrogen bond anchoring, ionic anchoring,
coanchoring, cocatalyst, and ionic cluster formation. These strategies
involve known or easily accessible catalysts, can be easily adapted
to various catalytic systems, and can lead to simultaneous enhancement
in all copolymerization parameters such as thermal stability, activity,
comonomer incorporation ratio, and copolymer molecular weight versus
the homogeneous counterparts. In addition, the performance of the
catalysts can be tuned by changing the type of the support, thereby
facilitating the discovery of high-performance heterogeneous nickel
catalysts. Most importantly, great product morphology control can
be achieved. This is desirable for industrial polymerization processes
because it avoids reactor fouling and results in significant improvements
in the safety and operational efficiency of the polymerization processes.
Finally, these heterogenization strategies give access to high-performance
polyolefin materials (polar-functionalized polyolefins, polar-functionalized
polyolefin in-reactor blends and polyolefin-based functional composites)
with custom-made properties. Compared with melt blending, polyolefin
composites obtained by heterogeneous catalytic in situ polymerization
have better material properties. By using functional fillers, customized
polyolefin composites with high performance can be prepared in situ.
These polyolefin-based materials have potential applications in many
fields, such as electrical and thermal conductivity, photodegradation,
flame retardancy, barrier, etc. It is expected that the continuous
research on the copolymerization mechanism/catalysts, heterogenizatioin
str...