This Review provides an overview
of the emerging concepts of catalysts,
membranes, and membrane electrode assemblies (MEAs) for water electrolyzers
with anion-exchange membranes (AEMs), also known as zero-gap alkaline
water electrolyzers. Much of the recent progress is due to improvements
in materials chemistry, MEA designs, and optimized operation conditions.
Research on anion-exchange polymers (AEPs) has focused on the cationic
head/backbone/side-chain structures and key properties such as ionic
conductivity and alkaline stability. Several approaches, such as cross-linking,
microphase, and organic/inorganic composites, have been proposed to
improve the anion-exchange performance and the chemical and mechanical
stability of AEMs. Numerous AEMs now exceed values of 0.1 S/cm (at
60–80 °C), although the stability specifically at temperatures
exceeding 60 °C needs further enhancement. The oxygen evolution
reaction (OER) is still a limiting factor. An analysis of thin-layer
OER data suggests that NiFe-type catalysts have the highest activity.
There is debate on the active-site mechanism of the NiFe catalysts,
and their long-term stability needs to be understood. Addition of
Co to NiFe increases the conductivity of these catalysts. The same
analysis for the hydrogen evolution reaction (HER) shows carbon-supported
Pt to be dominating, although PtNi alloys and clusters of Ni(OH)2 on Pt show competitive activities. Recent advances in forming
and embedding well-dispersed Ru nanoparticles on functionalized high-surface-area
carbon supports show promising HER activities. However, the stability
of these catalysts under actual AEMWE operating conditions needs to
be proven. The field is advancing rapidly but could benefit through
the adaptation of new in situ techniques, standardized evaluation
protocols for AEMWE conditions, and innovative catalyst-structure
designs. Nevertheless, single AEM water electrolyzer cells have been
operated for several thousand hours at temperatures and current densities
as high as 60 °C and 1 A/cm2, respectively.