Dynamic mechanical properties of selective laser-melted AlSi10Mg lattice structures: experimental and numerical analysis with emphasis on Johnson-Cook model parameters

Abstract

Additively manufactured lattice structures are extensively utilized because of their unique characteristics, including lightweight design, high energy absorption capabilities, and exceptional specific strength. This study focuses on accurately simulating the dynamic mechanical behavior of AlSi10Mg lattice structures produced using selective laser melting (SLM). A series of experimental studies has been conducted to establish the parameters of the J–C hardening and damage model for additively manufactured AlSi10Mg alloys. The lattice structures, featuring face-centered cubic (FCC) and diamond topologies with a 25% designed relative density, underwent scanning electron microscopy (SEM) for geometrical precision assessment. Dynamic compressive behavior was investigated via split Hopkinson pressure bar (SHPB) tests. Numerical simulations in Ls-Dyna, utilizing the identified J–C parameters, were employed to replicate SHPB tests. Findings indicate that the specific strength and the specific energy absorption values of FCC lattice samples have higher than those of diamond samples at strain rates of 750 and 1100 s−1. While the overall strains and deformation modes were well predicted by numerical analyzes, a deeper insight into local stress concentrations under dynamic loads was achieved. Consequently, the obtained J–C model parameters offer valuable insight into characterizing the dynamic behavior of AlSi10Mg lattice structures produced by SLM.