Since the early 20th century, lead azide (LA) has been commonly used as a primary explosive. However, lead pollution in the air and soil has attracted more and more attention, particularly in military training grounds and shooting ranges. Copper(I) 5-nitrotetrazolate (DBX-1) is considered as one of the most promising alternatives to LA. DBX-1 is typically prepared from sodium 5-nitrotetrazolate dihydrate [NaNT(H 2 O) 2 ] and copper(I) chloride (CuCl). But little is known about its optimal synthesis parameters. In addition, NaNT(H 2 O) 2 is not commercially available. In this study, NaNT(H 2 O) 2 was prepared by ourselves. Taguchi's experimental design method was used to determine the optimal experimental conditions for obtaining the maximum yield of DBX-1. The synthesized NaNT(H 2 O) 2 and DBX-1 were identified by means of SEM, NMR, FTIR, EA, UV-Vis and STA TG-DSC, and the sensitivity of DBX-1 was determined using BAM fallhammer, BAM friction tester and electrostatic spark sensitivity tester. The experimental results indicated that the optimal synthesis parameters of DBX-1 were as follows: the reaction temperature was 100°C, the reaction time was 30 min, the concentration of NaNT(H 2 O) 2 was 0.075 wt.% and the molar ratio of NaNT(H 2 O) 2 to CuCl was 1.15, and then the maximum yield after purification could reach 72.2 %. The decomposition activation energies of DBX-1 calculated by Kissinger and Ozawa methods were 178.6 and 179.0 kJ/mol, respectively. In addition, the impact sensitivity, friction sensitivity and electrostatic spark sensitivity of DBX-1 were 51 mJ, 0.4 N and 7.3 mJ, respectively, which were almost the same as those for LA.