Edge trimming of C/PPS plates

Mašek, Petr; Zeman, Pavel; Kolář, Petr; Holešovský, František

doi:10.1007/s00170-018-2857-1

Cited by 24 publications

(15 citation statements)

References 24 publications

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“…CFRTPs are characterized by a high degree of automation in their manufacturing process [14,15]. In addition, they have excellent impact resistance which, in combination with the excellent mechanical properties of steel, produce high quality final structures that reduce the final weight of the vehicle and its consumption [16,17].…”

Section: Introductionmentioning

confidence: 99%

Surface Quality and Free Energy Evaluation of s275 Steel by Shot Blasting, Abrasive Water Jet Texturing and Laser Surface Texturing

Bañon

Sambruno

Batista

et al. 2020

Metals

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Surface modification by different technologies prior to joining operations or improving tribological properties is a point of great interest. Improving surface activation by increasing the roughness of the metal is a relationship that is becoming more defined. In turn, an increase in surface wettability by evaluating contact angles indicates surface activation by obtaining a high surface free energy. Technologies such as shot blasting and laser surface texturing (LST) have generated several scientific studies where they have identified the influence of parameters on the formation of rough surfaces with defined patterns. However, the application of abrasive water jet texturing (AWJT) has been little studied as an alternative. This article compares these technologies in the texturing of a carbon steel s275 in order to identify the relationship between surface quality and surface activation. It has been determined that AWJT produces the highest Rt values close to 64 µm with a cross feed of 0.45 mm and a traverse speed of 5000 mm/min. Furthermore, LST obtains the best values of free surface energy by combining a power of 20 W with a frequency of 20 kHz and a sweeping speed of 10 mm/s. Finally, contour diagrams have been obtained which relate these variables to the texturing parameters.

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Section: Introductionmentioning

confidence: 99%

Surface Quality and Free Energy Evaluation of s275 Steel by Shot Blasting, Abrasive Water Jet Texturing and Laser Surface Texturing

Bañon

Sambruno

Batista

et al. 2020

Metals

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“…In view of the above, more information is required on the influence of cutting parameters on conicity and on the reduction of this defect. In addition, as there is no literature focusing on waterjet machining with abrasive CFRTPs, it is necessary to determine the influence on matrix change [13]. Also, methodology established in most articles, gives rise to considerable errors in the assessment of this defect, by not separating it from the area affected by abrasive particles.…”

Section: Introductionmentioning

confidence: 99%

Kerf Taper Defect Minimization Based on Abrasive Waterjet Machining of Low Thickness Thermoplastic Carbon Fiber Composites C/TPU

et al. 2019

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Carbon fiber-reinforced thermoplastics (CFRTPs) are materials of great interest in industry. Like thermosets composite materials, they have an excellent weight/mechanical properties ratio and a high degree of automation in their manufacture and recyclability. However, these materials present difficulties in their machining due to their nature. Their anisotropy, together with their low glass transition temperature, can produce important defects in their machining. A process able to machine these materials correctly by producing very small thermal defects is abrasive waterjet machining. However, the dispersion of the waterjet produces a reduction in kinetic energy, which decreases its cutting capacity. This results in an inherent defect called a kerf taper. Also, machining these materials with reduced thicknesses can increase this defect due to the formation of a damage zone at the beginning of cut due to the abrasive particles. This paper studies the influence of cutting parameters on the kerf taper generated during waterjet machining of a thin-walled thermoplastic composite material (carbon/polyurethane, C/TPU). This influence was studied by means of an ANOVA statistical analysis, and a mathematical model was obtained by means of a response surface methodology (RSM). Kerf taper defect was evaluated using a new image processing methodology, where the initial and final damage zone was separated from the kerf taper defect. Finally, a combination of a hydraulic pressure of 3400 bar with a feed rate of 100 mm/min and an abrasive mass flow of 170 g/min produces the minimum kerf taper angle.

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“…The degraded resin did not support bres well and they were easily pulled out. Masek used a similar temperature measurement principle during milling of C/PPS but using Ni-Cr wires [17]. A temperature point measurement proved that the glass transition temperature had been exceeded for all measurements in the cutting velocity ranging from 100 to 300 m/min.…”

Section: Introductionmentioning

confidence: 99%

Cutting Temperature Measurement in Turning of Thermoplastic Composites Using a Tool-Work Thermocouple

Mašek

Zeman

Kolář

2021

Preprint

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Turning of carbon fibre reinforced thermoplastic pipes is used for production of fluid ducts for the aerospace and oil industries. Although thermoplastics are chemically stable, the matrix could be affected by the heat introduced by the machining process. This paper presents how to measure cutting temperature using C/PEEK and C/PA12 material as examples. A suitable method based on a thermocouple circuit and electric conductivity of the carbon fibres is presented, including system calibration. Measurement uncertainties were established for this new method of calibration and measurement for both tested materials. The cutting temperature measurements were analysed by ANOVA and significant factors and its dependence on temperature were identified for further machining process optimization and determination of the predictive model equation. This mathematical cutting temperature model was estimated based on the measurements, and empirical coefficients were identified for selected statistically significant parameters for both composite materials. Because the measured temperatures were above the melting point, the machined surface, chips and structural changes of polymeric matrices were measured in order to prove heat affection.

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Edge trimming of C/PPS plates

Cited by 24 publications

References 24 publications

Surface Quality and Free Energy Evaluation of s275 Steel by Shot Blasting, Abrasive Water Jet Texturing and Laser Surface Texturing

Surface Quality and Free Energy Evaluation of s275 Steel by Shot Blasting, Abrasive Water Jet Texturing and Laser Surface Texturing

Kerf Taper Defect Minimization Based on Abrasive Waterjet Machining of Low Thickness Thermoplastic Carbon Fiber Composites C/TPU

Cutting Temperature Measurement in Turning of Thermoplastic Composites Using a Tool-Work Thermocouple

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