Styrene and methyl methacrylate have been polymerized in a batch photoreactor using two sensitizers-benzoin (C6H5COCHOHC6H5) and benzoin methyl ether (C6H5COCHOCH3C6H5)-and light with a peak intensity at 366 nm. Primary quantum yields have been calculated for each monomer-sensitizer combination. Effects of mixing on the rate of polymerization and product molecular weight distribution have been determined and correlated with a two-region reactor model. Among impediments to the commercial development of photochemical processes have been a scarcity of reliable kinetic data, and the difficulty of accounting in reactor design for imperfect mixing and nonuniform absorption of the reaction-initiating light. The design of photopolymerization reactors is further complicated by the interactive effects of spatial nonuniformities and mixing on both the polymerization rate and the product molecular weight distribution. Theoretical models have been proposed to describe these effects, but few experimental results exist which might either confirm or invalidate the models.
MENDIRATTA andThe present study had as its objectives the determination of light absorbances and primary quantum yields for several sensitized photopolymerization reactions, and the experimental confirmation of theoretically predicted mixing effects in photoreactors. Styrene and methyl methacrylate were polymerized in a stirred batch photoreactor by using two sensitizers: benzoin (C6H5COCHOHC6H5) and benzoin methyl ether (C6H5COCHOCH3C6H5). Light from a high pressure short-arc mercury lamp was filtered to pass only the wavelength band with its principal line at 366 nm. Rates were measured dilatometrically, and product molecular weights were determined by gel permeation chromatography. Quantum yields were calculated from measured polymerization rates at full illumination and perfect mixing, and confirmatory estimates of the quantum yields were obtained from the average molecular weights of the polymer products. Rates and product molecular weight distributions were then measured as functions of the fractional illumination of the reactor and the rotational speed of the stirrer, and the observed results were compared with theoretical predictions.
CONCLUSIONS AND SIGNIFICANCEPrimary quantum yields for light with a peak intensity at 366 nm are estimated to be 0.011 for styrene sensitized by benzoin, 0.072 for styrene sensitized by benzoin methyl ether, 0.029 for MMA sensitized by benzoin, and 0.32 for MMA sensitized by benzoin methyl ether.The variation of the polymerization rate with the extent of illurnination follows theoretical predictions when the reactor is perfectly mixed, but existing models are only partially successful in correlating the variation of the rate with the degree of mixing. Moreover, even in the absence of stirring, some diffusion of radicals or mixing by natural convection takes place, and so the use of a model consisting of light and dark regions with negligible interchange between them could lead to errors in design or scale-up when the react...